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Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON 

 

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON
Posted: Sun May 13, 2012 12:04 am 
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ef_falcon_95 wrote:
Your getting it all for under $1000 and the kit has a good chance of passing NSW engineering .


Sort the little issue of that rubbing on the one side, and it might be able to pass.

Could the rubbing be from too tight of clearances due to the original measurements done with crappy rotors?

Cheers

ToranaGuy

 

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON
Posted: Sun May 13, 2012 3:23 am 
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Thats pretty much it. Using s**t rotors then not enough clearance with new ones , that's why it's best to mount the caliper with a new rotor , as it was all trial and error I had no idea it was going to work , so didn't want to spend Money that I didn't need to .

It only rubs in the corner , an hour with a file would fix it .

 

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON
Posted: Tue May 15, 2012 8:29 pm 
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did you end up fitting a au 2 booster ?

who was it that did , was it hard any major dramas?

 

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON
Posted: Tue May 15, 2012 9:54 pm 
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Nah the spongy pedal went hard / normal after a few bleeds and braking , and car pulls up great now . I love using the brakes knowing I can actually stop . Takes about 2.5 - 3 seconds to get from 100 km to 60 km . Don't quote me that's just my estimation at the top of my head .

I think macxr8 had done it , he had a ef xr6 with au front end au IRS .

 

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON
Posted: Tue May 15, 2012 10:13 pm 
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arh ok no worries , i just picked up one on ebay , will fit it up , even better that its metal

 

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON
Posted: Tue May 15, 2012 11:17 pm 
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TURBO_GHIA wrote:
did you end up fitting a au 2 booster ?

who was it that did , was it hard any major dramas?


terroristghia has a au2 booster and master cyl on his ef.
i did some trial fitting of the booster and master cyl on the weekend to my ed and it will require holes to be redrilled in the firewall, alittle bit of bending of the brake lines and 1 adaptor fitting for the rear brake line to the master cyl..

and i can confirm the e series master cyl wont bolt to the au2 booster...
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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON
Posted: Tue May 15, 2012 11:18 pm 
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any idea what adaptor fitting it is ?

 

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON
Posted: Tue May 15, 2012 11:25 pm 
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im not sure on the exact size or thread i havnt got an adaptor yet, but the au has a larger diameter fitting..

so its an adaptor from the small e series line to the larger au thread..
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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON
Posted: Tue May 15, 2012 11:30 pm 
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I'd say it would be a JIC fitting

 

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON
Posted: Tue May 15, 2012 11:38 pm 
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I work at pirtek so I could grab one. If anyone needs one

 

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON
Posted: Wed May 16, 2012 12:53 am 
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TROYMAN wrote:
and i can confirm the e series master cyl wont bolt to the au2 booster...
That's an EB/ED master cyl though, isn't it ?? Bit different to an EF/EL.
Noticed an NC Fairlane V8 at PNPL on the weekend - brake booster looked bulkier than the 6 cyls - twin diaphragm ??

 

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON
Posted: Wed May 16, 2012 6:22 am 
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possibly that's what i fitted when i did my upgrade
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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON
Posted: Wed May 16, 2012 9:55 am 
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snap0964 wrote:
TROYMAN wrote:
and i can confirm the e series master cyl wont bolt to the au2 booster...
That's an EB/ED master cyl though, isn't it ?? Bit different to an EF/EL.
Noticed an NC Fairlane V8 at PNPL on the weekend - brake booster looked bulkier than the 6 cyls - twin diaphragm ??


I think the v8 has a twin diaphragm with metal booster

 

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Aiming for 300 rwkw

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON
Posted: Wed May 16, 2012 10:37 am 
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snap0964 wrote:
TROYMAN wrote:
and i can confirm the e series master cyl wont bolt to the au2 booster...
That's an EB/ED master cyl though, isn't it ?? Bit different to an EF/EL.
Noticed an NC Fairlane V8 at PNPL on the weekend - brake booster looked bulkier than the 6 cyls - twin diaphragm ??


yes its ed master cyl... tbh im not sure if ef/el master cyl has different bolt patturn?..

the ed xr6 also has the twin diaphragm booster..
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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON
Posted: Wed May 16, 2012 12:42 pm 
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In addition to the differences between EF/EL and AUII mast cyls I posted on pg 25, looks like the brake line ports are the same thread fitting - EF/EL lines probably need bending slightly forward due to the wider AUII booster.
AUII booster internals are different to EF/EL booster, so no internal swaps.

Looking at the EB/ED mast cyls on the weekend, looks like the housing is cast differently to later ones - proportioning valve housing is cast with standoffs, rather than one cast with the main body, brake fail switch different location, etc. Didn't take one off to measure though.

 

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