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Rough idle and related issues EF XR6 

 

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 Post subject: Rough idle and related issues EF XR6
Posted: Sat Sep 18, 2010 10:06 am 
Getting Side Ways
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Posts: 890

Joined: 1st Apr 2005

Gallery: 4 images

Ride: EF XR6 Wagon, AU2 XR6 VCT

Power: 148 rwkw

Location: Auckland
New Zealand

I am having a regular saga trying to diagnose my idle/ECU/fuel issues. With the J3 chip in, engine cuts out for a second or so, several times, just before reaching operating temp; but not with J3 removed. I have left the chip out to try to diagnose the underlying issues.

Symptoms (with J3 chip removed):
- rough, jerky idle
- hunts 700-900 rpm, especially after giving it a burst at WOT
- poor fuel consumption
- cloud of grey smoke on hard acceleration

Testing done:
- TPS is new, shows 4.08v at idle, .61v at WOT
- O2 sensor shows constant .8v at idle, varies between .7 and -.1 (reverse polarity!?) at anything above idle with no load. Snapping open the throttle gives instant -.1v (negative), then comes back to .7 or so. Sensor shows 9 ohms resistance.
- coolant temp sensor works fine (.8v at operating temp)
- have swapped ISC valve, no difference
- have swapped ECU, no difference (still cuts out with J3 chip in)
- plugs look fine: white to light brown insulators, no fouling
- only diagnostic code is cam angle sensor, but can cam sensor cause this?

Anyone have any ideas? O2 sensor out of range? Vacuum leak? Fuel pressure regulator? Thanks all.

 

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95 EF XR6 wagon, 17" FTRs, DBA rotors, KYB/Koni, AU bottom end, ported EF head, backcut valves, SS Inductions, Territory intake, 10.2 CR, Auckland 1258 cam, vernier gear, PH4480 headers, no cat, Tickford 2.5", 2800rpm stall, J3 chip

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 Post subject: Re: Rough idle and related issues EF XR6
Posted: Sat Sep 18, 2010 2:09 pm 
Getting Side Ways
Offline

Posts: 890

Joined: 1st Apr 2005

Gallery: 4 images

Ride: EF XR6 Wagon, AU2 XR6 VCT

Power: 148 rwkw

Location: Auckland
New Zealand

Done a bit of research. The O2 sensor is supposed to read between .1v and .9v, and the ECU will try to keep it around .45v, equivalent to 14.7 AFR. If the sensor is contaminated (by silicon, damaged insulator, etc), it will show a lower voltage, and the range will shift downwards.

If mine is reading -.1v to .7v, that would suggest a downward shift of .2v. So, if the ECU is trying to achieve .45v, it is actually over-fueling, as the true voltage is .65v. Is that rich enough to show the effects I am seeing? Also, the fact that it doesn't move from .8v (full rich) at idle must indicate a problem.

 

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95 EF XR6 wagon, 17" FTRs, DBA rotors, KYB/Koni, AU bottom end, ported EF head, backcut valves, SS Inductions, Territory intake, 10.2 CR, Auckland 1258 cam, vernier gear, PH4480 headers, no cat, Tickford 2.5", 2800rpm stall, J3 chip

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 Post subject: Re: Rough idle and related issues EF XR6
Posted: Thu Sep 23, 2010 5:35 pm 
Smokin em up
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Age: 38

Posts: 276

Joined: 14th Apr 2009

Gallery: 12 images

Ride: Fairmont Ghia BA 5.4L V8, AU 6

Power: 205 rwkw

Location: Perth
WA, Australia

Hey Dude,

Had all those symptoms on my BA V8, turned out to be the MAP Sensor. Your's might have a MAF sensor instead of a MAP Sensor, or it might have both. Check all your vacuum lines too.

Good Luck,

 

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Chaos, Panic and Disorder. My work here is finally done.
BA Fairmont Ghia 5.4L. Mods -Full Exhaust, Chipped, Custom Intake, CAI @205.4RWKW.
Stezza - Alpine Type R Splits & 6x9's, Alpine 400w RMS 4ch, 380w RMS Pioneer Mono, 2x12" Pioneer Subs and an AVH-P5950DVD Player.

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