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MY time to TT my falcon here some pic'd and questions 

 

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 Post subject: MY time to TT my falcon here some pic'd and questions
Posted: Thu Oct 18, 2007 10:42 pm 
Getting Side Ways
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Age: 36

Posts: 721

Joined: 31st Dec 2005

Ride: EF V8 Futura, 180sx

Location: Brisbane, Burpengary
QLD, Australia

hey guy ive
decided to Twin turbo my falcon for some fun and experence in modifications, welding and all that.

Ive bought so far(this week)

2x skyline GTR Garret Internal-Gated turbos (rebuilt)
Cooling pro 600x300x100 with 3" ports Intercooler
Sard Rising fuel reg with pressure quage(freeby with reg)
Universal intercooling pipe kit off ebay in 3" with clamps and silicon joiners
Braided Oil feed lines
2x T25/T28 flanges
Y joiner 2.5" to join 2 dump pipes into my original exhaust.
Marine Battery Box/case(install battery in boot)
Motor meter smoked boost guage(nice and small)

im debating on what BOX to go with either GFB or turbosmart i seem to be liking the turbosmart HYBRID cause it vents back to infront of turbo as well as to engine bay when you racing (nice and quite when coppers are passing and load when racing) and also your able to block off the trumpet if wanted or the pluming if wanted

i was looking at turbosmart boost controller but guy at work said something about they are know for spiking and recommended GFB atomic boost controller. what you guys think or recommend?

anyone know someone or a shop that dose good tig welding??? ive ordered the t25/t28 flanges and i got manifold flange and ill be getting steam pipe this staturday morning to make manifold ill just need someone good with tig to make some good and strong welds. Just send me a pm if your in brissy with how much you want to weld it up it will all made up held together by duct tape.

also my next biggest problem is THE INTERCOOLER PIPING!!!

anyone got a pile of pic's of there turbo ef/el piping so i can get an idea of how many bends, clamps, silicon joiners i need so i can get any extra gear that won't be in the unversal piping kit. Also the mounting of the intercooler is another thing im interesed about. just want to know how people mounted there intercooler and how high or low.

if i play my cards right and mount turbos right i might be able to just buy skyline stainless dump pipes instead of have to make my own.

for now im going to join the 2 exhaust before the cat and put the o2 sensor there.
but in near future i was looking at running twin 2.5 exhaust system like ba xr6 turbo aftermarket systems.
(ive got new exhaust on the car now and i got my old system what was 2.5 and thinking about installing that beside the original one and moded it so it fits and buy new muffler like my new one and i can run twin exhaust

Also what amp cable good enough to use to run to battery in the boot? and how long do i need? 140amp not enough right?


Ill post pictures very soon when all the gear when it rocks up to keep you guys up to day on my progress.

this what the stuff should look like
boost guage
Image

Y joiner for exhaust
Image

2x Turbo flanges T25/T28
Image

2x skyline GTR turbo rebuilt
Image

Intercooler 600x300x100
Image

2x oil feed
Image

Universal intercooler piping kit 3"
Image



If im missing something or you got suggestions plz shoot may save me from future problems or bo bo's lol

Thx
Jason

 

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Ford EF Futura Black
18" koya Strykers, AU engine with port and polish EB head, crow valve springs, standard cam, Large aftermarket RX7 turbo, T5 manual 3" intercooler piping, 600x300x100 intercooler core, MSII with innovate wideband O2 sensor and guage. BA F6 bodykit

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Posted: Sun Oct 21, 2007 11:52 pm 
Getting Side Ways
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Power: 482 rwkw

Location: Penrith
NSW, Australia

All manual type boost controlers spike...
Imo set it up with say ?? 8lb and be happy with it Or buy the E Boost Controler...

 

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As in ZOOM 126 edition
331 Dart block,3.25/ 4340 steel crank, Oliver rods,TFS ported track heat heads, TFS track heat inlet Twin SC61 turbo's
Project 1UZ-EF has started.. S475 Turbo 4.0 V8 Mustang Celica.....

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Posted: Mon Oct 22, 2007 12:08 am 
Getting Side Ways
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Ride: EF V8 Futura, 180sx

Location: Brisbane, Burpengary
QLD, Australia

the motor and fuel system ok if it skipes? or it ganna do damage to the standard fuel system?


i do plan to upgrade the injectors, fuel pump, ecu but not right now

 

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Ford EF Futura Black
18" koya Strykers, AU engine with port and polish EB head, crow valve springs, standard cam, Large aftermarket RX7 turbo, T5 manual 3" intercooler piping, 600x300x100 intercooler core, MSII with innovate wideband O2 sensor and guage. BA F6 bodykit

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Posted: Mon Oct 22, 2007 11:32 am 
Getting Side Ways
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Age: 71

Posts: 3555

Joined: 7th Nov 2004

Gallery: 4 images

Power: 482 rwkw

Location: Penrith
NSW, Australia

What car/ engine??? Is it EFI ???
If it spikes. The engine could sat goodby!!!
Detonation kills engines.. The pistons shatter like glass, bends con rods etc... Its uncontrolled which shock loads engine big time...


Not that I like them.. You better fit 10 to 1 ratio fuel reg.. And Walbro 255 in tank pump...
Set timing on initial start up at tdc....
It will detonate due to too much advance...
You could pull spout wire and lock ignition at 18*
But they are all temp / short ways of doing it...

 

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As in ZOOM 126 edition
331 Dart block,3.25/ 4340 steel crank, Oliver rods,TFS ported track heat heads, TFS track heat inlet Twin SC61 turbo's
Project 1UZ-EF has started.. S475 Turbo 4.0 V8 Mustang Celica.....

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Posted: Wed Oct 24, 2007 5:57 pm 
Getting Side Ways
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Age: 36

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Joined: 31st Dec 2005

Ride: EF V8 Futura, 180sx

Location: Brisbane, Burpengary
QLD, Australia

lol im 19 and a apprentice i wish i could afford one or i would just go out and buy one without a dough
but due to the fact that i aint rick like some people ive decided to experamint with my car/engine and twin turbo it.

 

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Ford EF Futura Black
18" koya Strykers, AU engine with port and polish EB head, crow valve springs, standard cam, Large aftermarket RX7 turbo, T5 manual 3" intercooler piping, 600x300x100 intercooler core, MSII with innovate wideband O2 sensor and guage. BA F6 bodykit

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Posted: Wed Oct 24, 2007 6:00 pm 
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Ride: AU2 Ute

Location: melbourne
VIC, Australia

Keep us posted on your progress.
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Posted: Wed Oct 24, 2007 7:16 pm 
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Location: Brisbane
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a big single might be another way to think cause the piping on 2 turbos sucks balls not to mention the oil lines.

just something to think about......

 

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Posted: Wed Oct 24, 2007 8:28 pm 
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Ride: EF V8 Futura, 180sx

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lol im ganna hate the piping for 2 turbo's as well

well let you guys know what ive got so far

i got Intercooler

Fuel Regulator

Head Manifold flange plasma cut(not perfect but good starter)

Turbo Manifold flange(i got 1 guy messed up and sent one lol he sending other out yesterday so should be all good

im hoping the 2 turbos are my "YOU HAVE MAIL" pink slip from Australia post.(which ill pick up tomorrow morning on the way to work

i got 1 oil feed and chasing another right now hopefully i get a second.

i got skyline GTR dump pipes(freeby) see if they fit or am i going to have to make custom ones.(on it way)

ive got universal intercooler kit(on it way still)

here some pic's of what ive got so far

and ill update tomorrow when i get the turbos home tomorrow

 

 

Attachments:
File comment: Plasma cut manifold(i got exhaust gasket so i can drill holes and clean it up and make it work) might even cut the manifold in half so each turbo has separate manifold
DSC02211 (Small).JPG
DSC02211 (Small).JPG [ 34.11 KiB | Viewed 218 times ]
File comment: 1 of the flange with gasket(other on it way)
DSC02210 (Small).JPG
DSC02210 (Small).JPG [ 33.36 KiB | Viewed 244 times ]
File comment: What i plan to use to join the 2 dump pipes to the exhaust (for now it will be 2.5")
DSC02209 (Small).JPG
DSC02209 (Small).JPG [ 31.58 KiB | Viewed 216 times ]
File comment: cooling pro intercooler
600x300x100 cooling diameter

DSC02208 (Small).JPG
DSC02208 (Small).JPG [ 39.54 KiB | Viewed 243 times ]
File comment: All the gear so far
DSC02207 (Small).JPG
DSC02207 (Small).JPG [ 36.45 KiB | Viewed 238 times ]

 

_________________

Ford EF Futura Black
18" koya Strykers, AU engine with port and polish EB head, crow valve springs, standard cam, Large aftermarket RX7 turbo, T5 manual 3" intercooler piping, 600x300x100 intercooler core, MSII with innovate wideband O2 sensor and guage. BA F6 bodykit

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Posted: Wed Oct 24, 2007 8:29 pm 
Getting Side Ways
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Ride: EF V8 Futura, 180sx

Location: Brisbane, Burpengary
QLD, Australia

and here the regulator

 

 

Attachments:
File comment: Sard adjustable vacuum controlled Rising fuel Regulator with a FULLY SICK guage lol
DSC02212 (Small).JPG
DSC02212 (Small).JPG [ 35.61 KiB | Viewed 228 times ]

 

_________________

Ford EF Futura Black
18" koya Strykers, AU engine with port and polish EB head, crow valve springs, standard cam, Large aftermarket RX7 turbo, T5 manual 3" intercooler piping, 600x300x100 intercooler core, MSII with innovate wideband O2 sensor and guage. BA F6 bodykit

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Posted: Sat Oct 27, 2007 12:16 pm 
Getting Side Ways
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Age: 36

Posts: 721

Joined: 31st Dec 2005

Ride: EF V8 Futura, 180sx

Location: Brisbane, Burpengary
QLD, Australia

I decided to mount intercooler and making up the intercooler piping so it ready to just fit when everything done.

here some pic's

this when i got up to and had enough of the sun it was killing me. lol



if anyone got some tips on pipeing or anything i got to do or doing plz let me know could save me a few hours or pain lol

cheers
jason

 

 

Attachments:
File comment: intercooler mounted
DSC02219 (Small).JPG
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File comment: Im chopping half my front bar away here lol
DSC02218 (Small).JPG
DSC02218 (Small).JPG [ 40.94 KiB | Viewed 249 times ]
File comment: Intercooler mounted and some temp pipes fitted to get ideas
DSC02217 (Small).JPG
DSC02217 (Small).JPG [ 64.45 KiB | Viewed 258 times ]
File comment: Upper intercooler supports(sitting on front bar support to prevent sagging)
DSC02214 (Small).JPG
DSC02214 (Small).JPG [ 50.74 KiB | Viewed 226 times ]
DSC02213 (Small).JPG
DSC02213 (Small).JPG [ 58.46 KiB | Viewed 226 times ]

 

_________________

Ford EF Futura Black
18" koya Strykers, AU engine with port and polish EB head, crow valve springs, standard cam, Large aftermarket RX7 turbo, T5 manual 3" intercooler piping, 600x300x100 intercooler core, MSII with innovate wideband O2 sensor and guage. BA F6 bodykit

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Posted: Wed Nov 14, 2007 6:32 pm 
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Joined: 21st Aug 2006

Ride: EL XR6, Blueprint, Turbo

Location: Melbourne
VIC, Australia

where did u get the steam pipe from for the manifold, anybody know where to get some steam pipe elbows in melbourne.
thanks
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Posted: Wed Nov 14, 2007 6:49 pm 
Getting Side Ways
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Ride: EF V8 Futura, 180sx

Location: Brisbane, Burpengary
QLD, Australia

ok sorry about going silent for so long i got some more of the gear im about ready to make the manifold.

i went to just a steel shop/mechant and asked for black pipe i got 10x 90deg and 1x 45deg 1meter pipe and 1meter small bar to mount turbo flange in place to plum up and it only cost me $65.

 

 

Attachments:
File comment: Got new exhaust gasket today. I might split the manifold into 2 pieces like gaskets makes life easyer
DSC02232 (Small).JPG
DSC02232 (Small).JPG [ 25.18 KiB | Viewed 225 times ]
File comment: I got a GFB boost controller off one of the guys at work for free(skyline r32 freak he is).
DSC02231 (Small).JPG
DSC02231 (Small).JPG [ 55.62 KiB | Viewed 217 times ]
File comment: 2x Braided oil feed lines with few adapters and other stuff.
DSC02230 (Small).JPG
DSC02230 (Small).JPG [ 53.92 KiB | Viewed 202 times ]
File comment: here my steam pipe it is 42.4mm and cost me $65 for 10x 90deg and 1x 45deg 1 meter pipe and 1 meter small bar to mount turbo flange in place to plum up.
DSC02229 (Small).JPG
DSC02229 (Small).JPG [ 56.59 KiB | Viewed 213 times ]
File comment: here me 2 GTR Turbos.
DSC02228 (Small).JPG
DSC02228 (Small).JPG [ 22.94 KiB | Viewed 225 times ]

 

_________________

Ford EF Futura Black
18" koya Strykers, AU engine with port and polish EB head, crow valve springs, standard cam, Large aftermarket RX7 turbo, T5 manual 3" intercooler piping, 600x300x100 intercooler core, MSII with innovate wideband O2 sensor and guage. BA F6 bodykit

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Posted: Wed Nov 14, 2007 7:31 pm 
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Posts: 2057

Joined: 25th May 2006

Ride: ef xr8

Power: 229 rwkw

Location: Perth
WA, Australia

Hope it goes well indeed.

It'll be interesting to see if boost comes on earlier and whether the turbo's wont max out or not.

Good stuff.

 

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Because of Beer, Thirst is a Beautiful Thing!

'95 EF XR8 auto, Advance headers, 3" exhaust, Cobra manifold, BBK 75mm throttle body , 80MM Marauder MAF, Vortech V2 T Trim , 307 rwhp, 405 ft/lb 13.2 @ 105 MPH

Now N/A (permanent Lag) - AFR 165's, Comp XE270 cam, 1.6 RR - 269 rwhp 14.1 @ 102mph.

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Posted: Wed Nov 14, 2007 9:26 pm 
Getting Side Ways
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Age: 36

Posts: 721

Joined: 31st Dec 2005

Ride: EF V8 Futura, 180sx

Location: Brisbane, Burpengary
QLD, Australia

anyone know who car this is? i wanna ask him about his manifold and dump pipes cause running same turbo's it will give me heads up and

 

 

Attachments:
bluey1003medium6ll.jpg
bluey1003medium6ll.jpg [ 91.33 KiB | Viewed 243 times ]

 

_________________

Ford EF Futura Black
18" koya Strykers, AU engine with port and polish EB head, crow valve springs, standard cam, Large aftermarket RX7 turbo, T5 manual 3" intercooler piping, 600x300x100 intercooler core, MSII with innovate wideband O2 sensor and guage. BA F6 bodykit

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Posted: Wed Nov 14, 2007 9:33 pm 
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Ride: 5lt Turbo NC, TE V6 Gemini

Location: Castlemaine
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for steampipe bends go to blackwoods, do a search on the net for them. As for butt weld fittings as everyone i asked about steampipe gave me a dumb look
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