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Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON 

 

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 Post subject: Re: Machining stub axles
Posted: Fri Mar 09, 2012 9:11 pm 
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Did comparison pics of calipers and mine are AU2. They have fins on top where as BA don't.

AU2 fins
Image

BA no fins
Image

 

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 Post subject: Re: Machining stub axles
Posted: Fri Mar 09, 2012 9:13 pm 
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And the hole on top aswell . Just need to clean all the brake dust off and paint them

 

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 Post subject: Re: Machining stub axles
Posted: Sat Mar 10, 2012 6:47 pm 
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More progress .

Sand blasted calipers and removed pistons. Changing seals, dust boots and slider boots.
And painting them red with a PBR sticker on them .
Like this
Image

Sand blasted VS old
Image
Image

Pistons removed
Image

Test fitted on upright
Image
Image

Rotors will sit close to upright which is good
Image
Image
Image
Calipers
Image

MACHINED HUBS - looks like a brought one lol
Image
Image
Image

 

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 Post subject: Re: Machining stub axles
Posted: Sat Mar 10, 2012 8:06 pm 
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Should have the uprights machined next week , then just have to make up an adaptor bracket for caliper

 

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Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

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 Post subject: Re: Machining stub axles
Posted: Sat Mar 10, 2012 9:18 pm 
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Wow, excellent work!

I really hope this works out as you have planned.

Cheers
BenJ

 

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 Post subject: Re: Machining stub axles
Posted: Sat Mar 10, 2012 9:35 pm 
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{USERNAME} wrote:
Wow, excellent work!

I really hope this works out as you have planned.

Cheers
BenJ


+1, if it works us cheap bastards on fordmods will have cheaper brake upgrade options :lol:

 

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 Post subject: Re: Machining stub axles
Posted: Sat Mar 10, 2012 9:39 pm 
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Thanks benj . I'm half way there , got rotor basically mounted .
I can even take 8mm off the hub face to compensate for rotor thickness . But I cant see 8mm being much . Guards may have to be rolled at the most . If I take 8mm off then I can use the el studs . If not I have to find 10mm longer studs .
Wasn't expecting the hub to turn out like that . It looks good .

After a good sandblasting and coat of black paint youd never be able to tell they were from a rotor .

 

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Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

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 Post subject: Re: Machining stub axles
Posted: Sun Mar 11, 2012 12:19 am 
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The AU rotor WILL be too close to the upright. 21.5mm too close IMHO.

 

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 Post subject: Re: Machining stub axles
Posted: Sun Mar 11, 2012 1:15 am 
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Wow! Looking good, love the progress!

Cheers

ToranaGuy

 

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 Post subject: Re: Machining stub axles
Posted: Sun Mar 11, 2012 7:01 am 
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{USERNAME} wrote:
The AU rotor WILL be too close to the upright. 21.5mm too close IMHO.


If that's the case I can always use the mustang rotor . It's the same pcd as ford falcon .

 

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Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

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 Post subject: Re: Machining stub axles
Posted: Sun Mar 11, 2012 10:42 am 
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coming along nice mate.

a few question
how easy are these going to be to get passed to be legal.
and what is the cost so far?

 

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 Post subject: Re: Machining stub axles
Posted: Sun Mar 11, 2012 11:01 am 
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No idea about legalities .not sure whether to tell them that I machined the hub from a rotor or tell them the rotor was made from scratch . I can't see the hub failing .

Cost so far

Calipers $40
Uprights donated
Machining free cant see it being over $200

Future costs
Rotors $200
Pads $60
Brake lines $100

I have a feeling that getting it engineered will cost more than the kit it self , not worth it then .

 

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El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: Machining stub axles
Posted: Sun Mar 11, 2012 5:47 pm 
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hahahaha corey my test dummy mate if this works ill shout ya a slab.ill send it direct from melb to your door step.

ill be watching this very closely in the next few weeks.

also dont want to go too off topic but would au series 2-3 or te50 brakes fit on my gf's au s1 xr6?

 

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 Post subject: Re: Machining stub axles
Posted: Sun Mar 11, 2012 5:58 pm 
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Haha postage would be more than the slab lol.

AU series 1 is similar to e series brakes , you'll have to change the uprights to AU2 as they have the holes for the twin piston caliper .
AU2 brakes and TE50 brakes are the same . Except TE run a bigger rotor .

 

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Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: Machining stub axles
Posted: Sun Mar 11, 2012 6:27 pm 
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hahaha doesnt matter.

but with the au wouldnt have to stuffa round too much, i would imagine it would all just bolt up.

 

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