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Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON 

 

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD .
Posted: Tue Apr 10, 2012 10:27 am 
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Hasn't been asked but yes abs will still work as normal .


I figured out a way to stop the bracket moving . Drill and tap M10 right through the upright and bracket , that way the bracket has 2 bolts holding it down , and so does the caliper anchor bracket

 

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Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD .
Posted: Tue Apr 10, 2012 11:56 am 
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ef_falcon_95 wrote:
Well I have done a brake up grade for cheap , whether it's good or not ill find out when its on the car . Only issue I can see is the bracket moving under braking force . But if I use some washers with grooves cut in them it should hold them firm on the upright


It will work well i guess im not a fan of using 2nd hand parts especially on brakes...

Have you thought of using the caliper of the territory??? i believe they are twin piston caliper...

 

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD .
Posted: Tue Apr 10, 2012 12:36 pm 
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I did think of it but seeing as I already have the au caliper and bracket made up ill be using it

 

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El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD .
Posted: Tue Apr 10, 2012 10:27 pm 
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didn't bother trying to add another bolt on the lower part of the bracket, there wasn't enough room on the bracket. just have to see how they go.

ive purchased ball joints upper and lower, both sides $67
ferodo TQ AU2 pads $65
3" wheel studs $36
hub rings $31

now waiting for them to get here.

 

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El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD .
Posted: Thu Apr 12, 2012 8:19 pm 
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I got ball joint, pads, wheel bearings and studs today .

Problem is the studs are 0.30 mm too big and won't fit in the hub, they also don't have the part which isnt knurled so it's hard to get them in square ,

Hopefully they have some studs which are 10mm longer and fit . Anyone know of any studs

 

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El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD .
Posted: Fri Apr 13, 2012 11:33 am 
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I think ef el wagon rear studs are longer , so I can use them .

Fitted they pads and the follow the rotor perfect and cover the whole rotor

Image


Image


Image

 

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El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD .
Posted: Fri Apr 13, 2012 12:15 pm 
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Looking good Corey. Keep it up. Oh, I will get that boost gauge to you very soon, been a bit preoccupied. But have not forgotten.

 

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD .
Posted: Fri Apr 13, 2012 12:31 pm 
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Cheers Dave , whenever suits you , I won't need it for a while anyway.

 

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El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD .
Posted: Tue Apr 17, 2012 6:22 pm 
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got the hub rings made, the rotor is now a tight fit over the hub and doesn't move up and down at all.

ImageImage

 

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El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD .
Posted: Wed Apr 18, 2012 2:55 pm 
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Cleaned up the brackets , didn't bother taking off all the mill scale as they will be getting painted , should I use caliper paint or just general spray paint ? ?


Image

Image

 

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El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD .
Posted: Wed Apr 18, 2012 7:29 pm 
Getting Side Ways
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Location: albion park, wollongong
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i was thinking the same, im spraying the uprights aswell and anchor plates so may aswell spray the brackets with caliper paint

 

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El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD .
Posted: Fri Apr 20, 2012 3:20 pm 
Getting Side Ways
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Painted calipers , anchor brackets , caliper brackets and hubs .
They are in the oven baking now lol

Image



Image



Image

Image


Image

 

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El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD .
Posted: Fri Apr 20, 2012 3:28 pm 
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looking good corey

 

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xr8 snorkel,typhoon lower snorkel,territory intake pipe,20% underdrive kit,pacemaker extractors,high flow cat,xforce exhaust,t56 conversion hd turbo clutch/ flywheel,m86 3.45 lsd,custom tune187.1rwkw as an auto

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 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD .
Posted: Fri Apr 20, 2012 6:32 pm 
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Cheers bry ,

The caliper brackets didn't turn out well ,the mill scale f**k with the paint ,

So had so use a flapper disc to remove paint back to bare metal then painted again ,
No issues now ,

Image

Image




Not long now till there on , just need ball joints pressed out then I can paint the uprights . Then get new seals for the calipers .

 

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El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Profile  
 
 
 Post subject: Re: Machining stub axles- BUDGET BIG BRAKE BUILD .
Posted: Fri Apr 20, 2012 8:50 pm 
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those injectors turned up today :shock:

thanks :)

 

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BF XR6
xr8 snorkel,typhoon lower snorkel,territory intake pipe,20% underdrive kit,pacemaker extractors,high flow cat,xforce exhaust,t56 conversion hd turbo clutch/ flywheel,m86 3.45 lsd,custom tune187.1rwkw as an auto

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