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Machining stub axles- BUDGET BIG BRAKE BUILD . BRAKES ON 

 

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 Post subject: Re: Machining stub axles
Posted: Mon Mar 05, 2012 1:41 pm 
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ef_falcon_95 wrote:
What's your opinion of my feed back . 67RCE

It may work, but I'd be concerned about the structural integrity of the cut rotor and where you would machine. An AU rotor has a height of 70mm IIRC.

 

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 Post subject: Re: Machining stub axles
Posted: Mon Mar 05, 2012 1:54 pm 
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I got all the measurements and au rotor will fit over the el hub. Won't know for sure until I try to do it .
I could NDT the rotor.

 

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 Post subject: Re: Machining stub axles
Posted: Mon Mar 05, 2012 5:08 pm 
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It's a shame ford didn't use the EL GT stub axles throughout the EL range.

 

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 Post subject: Re: Machining stub axles
Posted: Mon Mar 05, 2012 6:21 pm 
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Afaik stub axles are the same it's the uprights that differ.
All ticky models should of got el gt brakes standard or at least a option .

Well after 30mins of grinding we have a el hub, going to borrow dc Todd's 330mm rotor then it's off to a machine shop to get the slight taper turned square .

Image
Image
Image

 

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 Post subject: Re: Machining stub axles
Posted: Mon Mar 05, 2012 6:35 pm 
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Interesting...Watching this eagerly!

Cheers

ToranaGuy

 

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 Post subject: Re: Machining stub axles
Posted: Mon Mar 05, 2012 6:56 pm 
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I think it will go all well mate, just need to mount a caliper which will be easy , I want to go with a ve caliper .

 

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Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

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 Post subject: Re: Machining stub axles
Posted: Mon Mar 05, 2012 7:13 pm 
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Just going to slice off the pad slides with a grinder? :p

 

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 Post subject: Re: Machining stub axles
Posted: Mon Mar 05, 2012 7:16 pm 
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Of course then grind flat lol :P
Nah may aswell get the machine shop to mill them flat and drill the holes .

 

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Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: Machining stub axles
Posted: Wed Mar 07, 2012 7:44 pm 
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Got the 330mm rotors of dc todd , thanks again .
The rotor slides perfectly over the hub, except I have to machine the hub just a little bit so it sits flat on the hub . That will bring it out 8mm, then need longer wheel studs .

ImageImageImageImage

 

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Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: Machining stub axles
Posted: Wed Mar 07, 2012 7:46 pm 
Getting Side Ways
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One problem I will come across is the rotor being too far away from the upright , that will simply mean a thicker caliper plate

Now to get uprights

 

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Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: Machining stub axles
Posted: Wed Mar 07, 2012 9:29 pm 
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The mustang rotors are 43.5mm high, reckon a falcon/territory rotor would fit at 68mm high?
Also, go for AU studs, if they fit.

 

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 Post subject: Re: Machining stub axles
Posted: Wed Mar 07, 2012 9:32 pm 
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The height of the te50 rotor is 65mm high. Yup been told the au ute studs are longer , only need to be 10mm longer

 

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El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: Machining stub axles
Posted: Wed Mar 07, 2012 9:45 pm 
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Get them to machine as much unnecessary material off the E series hub, the less unsprung weight you have the better, I know its only in early stages right now, but its looking interesting and a good read.

 

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 Post subject: Re: Machining stub axles
Posted: Wed Mar 07, 2012 9:54 pm 
Getting Side Ways
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Going to machine shop on Friday . I'll get it machined Back to the ABS ring and a step to clear the rotor of the taper .

Looking at the height of a el gt rotor it's pretty close to my rotor/hub height .
As long as el gt and el falcon uprights are the same , shouldn't have a problem with the rotor sitting too far away from the upright .

EL GT ROTOR
Image

TE50 ROTOR /EL HUB
Image

 

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El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: Machining stub axles
Posted: Wed Mar 07, 2012 10:03 pm 
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Ive got a couple of pairs of XR uprights up here Corey.

 

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