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Replacing synchros in t5 help please 

 

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 Post subject: Replacing synchros in t5 help please
Posted: Tue Feb 01, 2011 11:23 am 
Getting Side Ways
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Age: 34

Posts: 727

Joined: 13th Oct 2009

Gallery: 5 images

Ride: EL XR6

Location: Parramatta
NSW, Australia

Gday guys.
My synchros for 2nd and 3rd are throwing a tanty and are pretty much not even present.
Just want some info on how to replace them. I am quite mechanically sound but am just unsure around gearboxes as my bike gearbox was a PITA to assemble.
Anybody who has done this before would be handy.
Got a quote for the parts from Award diff and gearbox in seven hills.
Parts list:
2nd gear comes in a 3 piece ring set:
$166
3rd gear comes in a single ring:
$~80
Would it be more worthwile grabbing a reco box instead?
Any and all help is appreciated.

Cheers

Sam

 

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 Post subject: Re: Replacing synchros in t5 help please
Posted: Tue Feb 01, 2011 1:06 pm 
Getting Side Ways
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Age: 61

Posts: 869

Joined: 12th Aug 2007

Gallery: 22 images

Ride: AU2 XR8 ute & 91 EA bitsa

Location: Melbourne
VIC, Australia

Have you seen this? It's quite informative.

http://www.fordmuscle.com/archives/2005/12/T5Rebuild/

If you're planning to keep the car for a while and drive it 'normally', a rebuild would be OK.....unless you can get a secondhand box that hasn't done many miles. You may as well do all the bearings as well while it's apart. From doing a bit of research, it appears the standard T5s start falling apart with dumping the clutch on take-off and hard gear changes.

If you're planning to sell the car, most people just get one from the wreckers.

 

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