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Ba bulge and other B-series questions! 

 

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 Post subject: Ba bulge and other B-series questions!
Posted: Mon Jul 27, 2009 12:23 am 
Stock as a Rock
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Age: 33

Posts: 177

Joined: 18th Feb 2008

Ride: 05' model BA XT MkII

Location: Geraldton
WA, Australia

Hey guys, i've managed to pick up a fiberglass BA Bulge and a BA Bonnet to put onto my BA XT MkII for $50!!

Just wondering if you guys could shed any light on the best way to attach the bulge? i was thinking of fiberglassing some lugs inside the bulge and bolt through the lugs into the part of the bonnet which is hidden by the bulge?

if anyone has any ideas it'd be a great help!

Also wondering what all you other B-series owners paid for your exhaust+extractors? probably be chasing something along the lines of a 2.5inch system

Also, just wondering if anyone has any photos of XR8 bonnets on BA XT's, im not sure if it would look tacky without having an XR Front end?

Photo's would be great! Thanks guys!
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 Post subject: Re: Ba bulge and other B-series questions!
Posted: Mon Jul 27, 2009 10:05 am 
Getting Side Ways
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Age: 41

Posts: 10829

Joined: 17th Apr 2005

Gallery: 34 images

Ride: BF MK11 XR 6 TURBO ZF 6spd

Power: 225 rwkw

Location: glenwood/sydney
NSW, Australia

try pm'ing paulc..he does alot of custom bonnet fabbrication jobs...
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 Post subject: Re: Ba bulge and other B-series questions!
Posted: Mon Jul 27, 2009 2:17 pm 
Stock as a Rock
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Age: 33

Posts: 177

Joined: 18th Feb 2008

Ride: 05' model BA XT MkII

Location: Geraldton
WA, Australia

Thanks :)
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 Post subject: Re: Ba bulge and other B-series questions!
Posted: Mon Aug 03, 2009 6:05 am 
Getting Side Ways
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Age: 44

Posts: 1275

Joined: 30th Sep 2007

Ride: g6e 2009

Location: hiding in the bushes
WA, Australia

extractors, high flow cat and 2.5 inch system with xr tip cost me $1050 installed onto my ba
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 Post subject: Re: Ba bulge and other B-series questions!
Posted: Mon Aug 03, 2009 9:46 am 
Getting Side Ways
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Posts: 450

Joined: 24th Jan 2009

Ride: BF wagon

Location: western sydney
NSW, Australia

{USERNAME} wrote:
Hey guys, i've managed to pick up a fiberglass BA Bulge and a BA Bonnet to put onto my BA XT MkII for $50!!

Just wondering if you guys could shed any light on the best way to attach the bulge? i was thinking of fiberglassing some lugs inside the bulge and bolt through the lugs into the part of the bonnet which is hidden by the bulge?

if anyone has any ideas it'd be a great help!

Also wondering what all you other B-series owners paid for your exhaust+extractors? probably be chasing something along the lines of a 2.5inch system

Also, just wondering if anyone has any photos of XR8 bonnets on BA XT's, im not sure if it would look tacky without having an XR Front end?

Photo's would be great! Thanks guys!




I put the buldge on my XH ute. Fibreglassed it on, looked good for a while. Then it cracked, as do most fibreglass on metal products- as the expansion/contraction rates of the 2 materials are different. I had it professionally re attached, once again it cracked after around 6 months. You are better trying to hunt down a complete BA bonnet with hump, or one of the 1 peice fibreglass/carbon fibre bonnets.
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 Post subject: Re: Ba bulge and other B-series questions!
Posted: Wed Aug 05, 2009 1:40 pm 
Getting Side Ways
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Age: 39

Posts: 1934

Joined: 8th Nov 2004

Ride: BA Falcon XR8

Location: Bunbury
WA, Australia

{USERNAME} wrote:
I put the buldge on my XH ute. Fibreglassed it on, looked good for a while. Then it cracked, as do most fibreglass on metal products- as the expansion/contraction rates of the 2 materials are different. I had it professionally re attached, once again it cracked after around 6 months. You are better trying to hunt down a complete BA bonnet with hump, or one of the 1 peice fibreglass/carbon fibre bonnets.


Same happened to the bonnet on my car, the paint has cracked almost all the way around haha. I'm just going to end up turfing it one day and putting it back to normal.
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 Post subject: Re: Ba bulge and other B-series questions!
Posted: Wed Aug 05, 2009 4:54 pm 
Getting Side Ways
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Age: 39

Posts: 607

Joined: 15th Dec 2004

Gallery: 23 images

Ride: GLXR 6

Location: Perth
WA, Australia

Have had me bulge for over 2 years now. Still in perfect condition..
If your scared of the paint cracking or anything,
1) get it professionaly done.
2) get a steel bulge :)

 

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 Post subject: Re: Ba bulge and other B-series questions!
Posted: Tue Aug 18, 2009 9:22 pm 
Tyre Shredder
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Age: 50

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Joined: 22nd Aug 2005

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Location: Kernot.Vic.
VIC, Australia

My ED has had the bulge on it for nearly 2 years and no cracking what so ever, fibreglass bulge and metal bonnet, they only crack when they are not done correctly, i have fitted nearly 200 fibreglass scoops to metal bonnets with no cracking.
EDXRSWImage
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 Post subject: Re: Ba bulge and other B-series questions!
Posted: Tue Aug 18, 2009 9:32 pm 
Getting Side Ways
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Age: 41

Posts: 10829

Joined: 17th Apr 2005

Gallery: 34 images

Ride: BF MK11 XR 6 TURBO ZF 6spd

Power: 225 rwkw

Location: glenwood/sydney
NSW, Australia

oh do tell us you secrets of a successful; marriage of fibreglass bulge to metal bonnets... most jobs here crack.. incl mine ages ago..
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 Post subject: Re: Ba bulge and other B-series questions!
Posted: Tue Aug 18, 2009 9:58 pm 
Tyre Shredder
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Location: Kernot.Vic.
VIC, Australia

Its all to do with the type of resin used, even if the your bulge has cracked it can still be fixed.
EDXRSW
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 Post subject: Re: Ba bulge and other B-series questions!
Posted: Tue Aug 18, 2009 10:40 pm 
Oompa Loompa
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Age: 35

Posts: 43

Joined: 24th Jul 2007

Ride: XF Panelvan

Location: Perth
WA, Australia

a BA bonnet with the bulge is about $1500 from ford so you are certantly doing it the cheaper way.
im lucky enough to work at a panel shop and i have a genuine bonnet with bulge off a BA but its pritty damaged, i plan to fix the bonnet skin and panelbond & spot weld it on my XF pano bonnet. :mrgreen:

 

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 Post subject: Re: Ba bulge and other B-series questions!
Posted: Thu Sep 03, 2009 6:25 pm 
Parts Gopher
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Age: 38

Posts: 94

Joined: 22nd Aug 2009

Ride: ED Fairmont GHIA 1994

Location: Liverpool
NSW, Australia

{USERNAME} wrote:
Its all to do with the type of resin used, even if the your bulge has cracked it can still be fixed.
EDXRSW


What resin is used to prevent the cracking? would you be able to post a tutorial on doing this?

Ghiaed1994

 

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 Post subject: Re: Ba bulge and other B-series questions!
Posted: Thu Sep 03, 2009 9:12 pm 
Tyre Shredder
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Location: Kernot.Vic.
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The resin is vinyl estor resin but i'll be keeping how i do it close to my chest for now..
Scoops on metal bonnets are the majority of my business at the moment.
EDXRSW
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 Post subject: Re: Ba bulge and other B-series questions!
Posted: Thu Sep 03, 2009 9:23 pm 
Parts Gopher
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User avatar

Age: 38

Posts: 94

Joined: 22nd Aug 2009

Ride: ED Fairmont GHIA 1994

Location: Liverpool
NSW, Australia

{USERNAME} wrote:
The resin is vinyl estor resin but i'll be keeping how i do it close to my chest for now..
Scoops on metal bonnets are the majority of my business at the moment.
EDXRSW


Hahaha... no worrys thanks for the help though ill have a look into it ;)

 

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