Fordmods Logo

Intake Manifold removal question on EF 

 

Page 1 of 1 [ 8 posts ] 

 
 Post subject: Intake Manifold removal question on EF
Posted: Sat Sep 04, 2010 10:43 pm 
Fordmods Newbie
Offline

Age: 43

Posts: 5

Joined: 3rd Sep 2010

Ride: Ford XF ute

Location: melbourne
VIC, Australia

Hey,
My mums EF is running like a pig! I found the culprit... a massive leak in the intake manifold gasket...

I had a good try and struggled pretty badly, if you've personally taken off a intake manifold on a EF/EL can you give me some pointers on getting to the bolts? do i have to remove the fuel rail ect...

If you can jot down some nice and easy steps id really appreciate it.

cheers case
Top
 Profile  
 
 
 Post subject: Re: Intake Manifold removal question on EF
Posted: Sat Sep 04, 2010 10:50 pm 
Smokin em up
Offline
User avatar

Age: 34

Posts: 236

Joined: 4th Jan 2009

Ride: ED XR6, AUII XR8

Location: Melbourne
VIC, Australia

Well to make it easier, you can remove the top half of the manifold. There's 14 6mm hex head bolts to remove, which is pretty easy with a 6mm hex socket on a ratchet. That's how i took mine off

 

_________________

ED XR6, LeMans Red, 5-Speed
AUII XR8, Silhouette, 5-Speed

Top
 Profile  
 
 
 Post subject: Re: Intake Manifold removal question on EF
Posted: Sat Sep 04, 2010 10:58 pm 
Fordmods Junkie
Offline
User avatar

Posts: 11752

Joined: 17th May 2005

Gallery: 11 images

Ride: EL Fairmont, VFR400 racer

Power: 144 rwkw

Location: Melbourne
VIC, Australia

Remove complete air box and intake piping and you will have easier access to the rear bolts. Try and loosen the bottom bolts first before the top. There are also 2 bolts on the front and rear of the intake which are holding a retaining rod to the engine block. The rear one will need to be removed via touch.

Also remember to remove all the wires before you remove the intake manifold, just in case you pull the cables out of their plugs by accident.

 

_________________

phongus = Post whore 2006
EL XR6 motor, EL ECU + J3 chip, WADE 1673 Camshaft, 3" S/S intake, Pacy 4480, 2.5" Hi flow cat, 2.5" Lukey exhaust.
Max Power = 144.6 rwkw (03/05/2008)

Top
 Profile  
 
 
 Post subject: Re: Intake Manifold removal question on EF
Posted: Sat Sep 04, 2010 11:02 pm 
Fordmods Newbie
Offline

Age: 43

Posts: 5

Joined: 3rd Sep 2010

Ride: Ford XF ute

Location: melbourne
VIC, Australia

shyun wrote:
Well to make it easier, you can remove the top half of the manifold. There's 14 6mm hex head bolts to remove, which is pretty easy with a 6mm hex socket on a ratchet. That's how i took mine off


So removing the top section will give me bit more room to maneuver then? do i need to remove the fuel rail? what did you use to get to the bottom bolts?

cheers case
Top
 Profile  
 
 
 Post subject: Re: Intake Manifold removal question on EF
Posted: Sat Sep 04, 2010 11:13 pm 
Fordmods Newbie
Offline

Age: 43

Posts: 5

Joined: 3rd Sep 2010

Ride: Ford XF ute

Location: melbourne
VIC, Australia

phongus wrote:
Remove complete air box and intake piping and you will have easier access to the rear bolts. Try and loosen the bottom bolts first before the top. There are also 2 bolts on the front and rear of the intake which are holding a retaining rod to the engine block. The rear one will need to be removed via touch.

Also remember to remove all the wires before you remove the intake manifold, just in case you pull the cables out of their plugs by accident.


CHeers phongus, yeah i didnt think of removing the air-box, ill give it ago.
you've kinda stumped me tho on those other 2 bolts... you mentioned there on the front and rear? so if each port has two bolts to undo, where are these other 2 bolts? can they be seen from above? you mentioned they have to be removed by touch so I'm guess i cant see them and i just have to feel around?

cheers case
Top
 Profile  
 
 
 Post subject: Re: Intake Manifold removal question on EF
Posted: Sat Sep 04, 2010 11:16 pm 
Fordmods Newbie
Offline

Age: 43

Posts: 5

Joined: 3rd Sep 2010

Ride: Ford XF ute

Location: melbourne
VIC, Australia

also how are you meant to add torque to the bolts when putting it back together???
Top
 Profile  
 
 
 Post subject: Re: Intake Manifold removal question on EF
Posted: Sun Sep 05, 2010 2:56 am 
Tyre Shredder
Offline
User avatar

Posts: 326

Joined: 12th Jun 2010

Ride: EL Fairmont

Location: Central Highlands
QLD, Australia

gigity2008 wrote:
Hey,
My mums EF is running like a pig! I found the culprit... a massive leak in the intake manifold gasket...

I had a good try and struggled pretty badly, if you've personally taken off a intake manifold on a EF/EL can you give me some pointers on getting to the bolts? do i have to remove the fuel rail ect...

If you can jot down some nice and easy steps id really appreciate it.

cheers case


I Replaced the inlet manifold gasket on my El a couple of weeks ago...

10mm spanners S-Bend/stubby or Ratchet type and a good 1/4in Drive skt with adaptors. You don't need to remove the top half, the hardest bolts are the back 2 manifold bolts and the rear 10mm bolt that supports the heater bypass pipe at the back of the engine. Just feel around for it and you will be able to undo it. Remove the airbox, intake piping and snorkel will help heaps..

 

_________________

Current ride 2007
ML GLX Dualcab Triton 4x4

Top
 Profile  
 
 
 Post subject: Re: Intake Manifold removal question on EF
Posted: Sun Sep 05, 2010 5:23 am 
Fordmods Junkie
Offline
User avatar

Posts: 11752

Joined: 17th May 2005

Gallery: 11 images

Ride: EL Fairmont, VFR400 racer

Power: 144 rwkw

Location: Melbourne
VIC, Australia

gigity2008 wrote:
phongus wrote:
Remove complete air box and intake piping and you will have easier access to the rear bolts. Try and loosen the bottom bolts first before the top. There are also 2 bolts on the front and rear of the intake which are holding a retaining rod to the engine block. The rear one will need to be removed via touch.

Also remember to remove all the wires before you remove the intake manifold, just in case you pull the cables out of their plugs by accident.


CHeers phongus, yeah i didnt think of removing the air-box, ill give it ago.
you've kinda stumped me tho on those other 2 bolts... you mentioned there on the front and rear? so if each port has two bolts to undo, where are these other 2 bolts? can they be seen from above? you mentioned they have to be removed by touch so I'm guess i cant see them and i just have to feel around?

cheers case


One of the 2 bolts is at the front of the intake. The head of the bolt faces the front of the car, should actually be able to see it.

The rear one is the exact opposite of the front one...so the head of the bolt faces towards the back towards the rear of the intake. If you look at the intake head on, bolts will be situated underneath the intake and about half way between the engine and the end of the intake.

 

_________________

phongus = Post whore 2006
EL XR6 motor, EL ECU + J3 chip, WADE 1673 Camshaft, 3" S/S intake, Pacy 4480, 2.5" Hi flow cat, 2.5" Lukey exhaust.
Max Power = 144.6 rwkw (03/05/2008)

Top
 Profile  
 
Display posts from previous:
Sort by  
 Page 1 of 1  [ 8 posts ] 

Who is online

Users browsing this forum: No registered users and 79 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

 

 

It is currently Tue Nov 26, 2024 10:50 pm All times are UTC + 11 hours

 

 

(c)2014 Total Web Solutions Australia - Australian Web Hosting and Domain Names