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BenJ's EB DOHC T5 Ghia Wagon 

 

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Wed Mar 02, 2011 3:39 pm 
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ToranaGuy wrote:
I'm doing it with a custom distributor I'm building for my mighty boy. TFI is planned to me mounted on the firewall, still unsure if the length of the wiring will make any negative impact on it's operation.
snap0964 wrote:
Shouldn't do - the std wiring back to the ECU has a long path - as always, make sure your connections are done well. The only lines I can think of that are shielded is the data bus behind the dash, to the trip comp and climate (EF/EL).
After reading a few Mustang forums, looks like the hall effect to TFI will need shielding, either with braid, or you could wrap std wiring with foil, and cover that with electrical tape. Also, the other thing mentioned often too, make sure you have decent earths, for the coil primary, and TFI.

 

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97 EL Futura S/W: LPG, Alarm, LED int Lts, Trip Comp, F/Lane Dome Lt, Climate Ctrl, T5 Conversion

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Wed Mar 02, 2011 6:44 pm 
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SWC wrote:
BenJ wrote:
SWC wrote:
Go online and check their catalouge.

By the way EF six's don't have a TFI module, they don't have a dizzy :D


But, they can have coil pack failure :D

BenJ


How many coils have you replaced?..........


Funny Bugger!!!!!
:D :D :D :D :D :D :D :D :D

 

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BenJ's EB T5 DOHC Ghia Wagon - Current Ride
BenJ's EB GL Sedan - Previous Ride
My respect and thanks go to - snap0964, Paulmac, SWC and MRE-50L

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Wed Mar 02, 2011 9:10 pm 
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Saw you on your way home this arvo. Going down fitzwilliam towards sevo. On your way home from work a bit late? :lol:

Cheers

Sam

 

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Wed Mar 02, 2011 11:54 pm 
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the sam wrote:
Saw you on your way home this arvo. Going down fitzwilliam towards sevo. On your way home from work a bit late? :lol:

Cheers

Sam


Yep, was a bit late, but I had been down to Hurstville to pick up some bits and pieces for the Wagon.

Cheers
BenJ

 

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BenJ's EB T5 DOHC Ghia Wagon - Current Ride
BenJ's EB GL Sedan - Previous Ride
My respect and thanks go to - snap0964, Paulmac, SWC and MRE-50L

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Thu Mar 03, 2011 12:20 pm 
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BenJ wrote:
the sam wrote:
Saw you on your way home this arvo. Going down fitzwilliam towards sevo. On your way home from work a bit late? :lol:

Cheers

Sam


Yep, was a bit late, but I had been down to Hurstville to pick up some bits and pieces for the Wagon.

Cheers
BenJ


more coils? :lol: :lol: :lol:

 

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Thu Mar 03, 2011 4:35 pm 
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huggiebear wrote:

more coils? :lol: :lol: :lol:


Nothing quite so dull as that.

Something with a bit more "Flare" :D

Cheers
BenJ

 

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BenJ's EB T5 DOHC Ghia Wagon - Current Ride
BenJ's EB GL Sedan - Previous Ride
My respect and thanks go to - snap0964, Paulmac, SWC and MRE-50L

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Thu Mar 03, 2011 9:17 pm 
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Awesome!
Why go to Hurstville? There is a bunnings near you to get some plastic garden edging from to make some flares. It works for me and Yobbo.

 

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Tue Mar 08, 2011 11:58 pm 
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Ride: EB1 Fairmont Ghia T5 Wagon

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NSW, Australia

FORDs FUBARed FIREWALL

Soooo, when I did the T5 conversion a little over 2 years ago, I had heard of the dramas that the manual equipped falcons have with the firewall collapsing where the clutch cable presses against.

I thought to myself, that I can understand how a car that has had a clutch cable in for 15 years or more could eventually cause such a situation. So, in my wisdom, I guesstimated that I might have a firewall issue 10 or so years down the track.

How wrong could I be?

This wrong.
Image

No wonder the clutch pedal felt like a piece of rotten wood, and I kept having to adjust the clutch cable every second day!!!!

So, a quick message to Troyman asking for some help, and with a donation from the boys of a small metal plate, Troyman fabricated a repair/support plate.

Here it is fitted.
Image

Just in time too, as I don't think that little bit of metal was going to last much longer.

The good news is that now the clutch pedal is much lighter, and has some feel to it, making driving an enjoyable experience once again.

Quick Speaker Upgrade.

As my wagon is an EB1 it was lucky enough to score the dainty little 4 inch speaker holes in the front doors. A previous owner had installed some Kenwood items that really sounded like crap with no real output to speak of.

As I had the door trims off to Lube up the glass runners (another story for another time) I decided to throw in some Factory 6 inch speakers from a Ghia. I had already put the factory tweeters in place, and these would add some much needed mid range.

So for those of you with an EA or EB1, a quick tutorial.

4 inch speakers.
Image

Remove speaker with screwdriver, and then drill out the pop rivets holding the metal/plastic basket to the door, leaving you with this.
Image

Enlarge hole with the tool of your choice. Mine is a Dremel with a reinforced cutting disc.
Image

Trial fit the speaker, and remove any additional offending bits of door, then drill some new holes for the screws, and attach to the door.
Image

Test with music of choice. Sounds much better to me.

Cheers
BenJ

 

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BenJ's EB T5 DOHC Ghia Wagon - Current Ride
BenJ's EB GL Sedan - Previous Ride
My respect and thanks go to - snap0964, Paulmac, SWC and MRE-50L

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Wed Mar 09, 2011 10:36 am 
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BenJ wrote:
FORDs FUBARed FIREWALL


I have heard rather read about the firewall cracking but never experianced this myself or saw it until the picture was posted I assume that was a near worst case, case. I always seem to have more pedal box problems... had one in the old eb and recently in AU.....

So I don't know if you have looked at your pedal box, might be worth your while incase the pedal box is near suffering some cracking..

 

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Wed Mar 09, 2011 6:47 pm 
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I tore mine a lot more than that, I can assure you. Looks like the re-enforcement is done nicely. Next step is to toughen up the peddle box, before it tears, as it will.

Cheers

ToranaGuy

 

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I am the ToranaGuy!|74 Lh Torana Turbo|78 Hz PanelVan|86 Mighty Boy Ute|93 EB2 Ghia,GT Mockup,5spd,LPGI,Full Leather|2 x EB Xr8 5spd's|FS [VIC]: Wrecking - Eb XR8 - Parts available |Build Thread|Ebay Items - Ford Parts|

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Wed Mar 09, 2011 7:39 pm 
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Ride: EB1 Fairmont Ghia T5 Wagon

Location: Seven Hills, Sydney
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Pedal box is a Snap special, and was reinforced prior to being installed. There is no way it can bend or warp.

Cheers
BenJ

 

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BenJ's EB T5 DOHC Ghia Wagon - Current Ride
BenJ's EB GL Sedan - Previous Ride
My respect and thanks go to - snap0964, Paulmac, SWC and MRE-50L

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Wed Mar 09, 2011 8:11 pm 
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Age: 42

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Location: ** In the Shed! **
VIC, Australia

BenJ wrote:
Pedal box is a Snap special, and was reinforced prior to being installed. There is no way it can bend or warp.

Cheers
BenJ


Good stuff. Even tho I re-enforced mine, It is still a tad twisted, and I'm thinking about modding up an auto peddle box into a manual one.

Cheers

ToranaGuy

 

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I am the ToranaGuy!|74 Lh Torana Turbo|78 Hz PanelVan|86 Mighty Boy Ute|93 EB2 Ghia,GT Mockup,5spd,LPGI,Full Leather|2 x EB Xr8 5spd's|FS [VIC]: Wrecking - Eb XR8 - Parts available |Build Thread|Ebay Items - Ford Parts|

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Wed Mar 09, 2011 9:42 pm 
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Ride: EB1 Fairmont Ghia T5 Wagon

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ToranaGuy wrote:
BenJ wrote:
Pedal box is a Snap special, and was reinforced prior to being installed. There is no way it can bend or warp.

Cheers
BenJ


Good stuff. Even tho I re-enforced mine, It is still a tad twisted, and I'm thinking about modding up an auto peddle box into a manual one.

Cheers

ToranaGuy


That is exactly what Snap did with mine.

In fact, I think there is a tutorial on how he does his.

Yep, here it is CLICK ME.


Next step for me will be a hydraulic setup.


Cheers
BenJ

 

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BenJ's EB T5 DOHC Ghia Wagon - Current Ride
BenJ's EB GL Sedan - Previous Ride
My respect and thanks go to - snap0964, Paulmac, SWC and MRE-50L

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Wed Mar 09, 2011 10:29 pm 
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Be wise to check your clevis behind the clutch pedal.
From memory they are pretty cheap from Ford - around $5-$8 ???

 

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96 XH Longreach 'S': LPG, Alarm, 3.23:1 LSD, Cruise, Trip Comp, ABS, Power Windows, Mid Series Dome Lt, Climate Ctrl
97 EL Futura S/W: LPG, Alarm, LED int Lts, Trip Comp, F/Lane Dome Lt, Climate Ctrl, T5 Conversion

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Wed Mar 09, 2011 10:33 pm 
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my firewall let go about 6 months ago, it split like a spiderweb so my brother welded a tamper machine regulator tag around it and that gave it the support it needed, but im still wanting to make up a plate to reinforce it, one that is big enough to go from brake booster across the cable hole. to spred the pressure evenly so it wont cause stress fractures.
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