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BenJ's EB DOHC T5 Ghia Wagon 

 

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Tue Jan 03, 2012 7:17 am 
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{USERNAME} wrote:
Is it the washer reservoir?


Winner!

Details to come.

Cheers
BenJ

 

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Tue Jan 03, 2012 2:50 pm 
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Lol its in the wrong spot. :shock:

 

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Tue Jan 03, 2012 2:56 pm 
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{USERNAME} wrote:
{USERNAME} wrote:
Is it the washer reservoir?


Winner!

Details to come.

Cheers
BenJ


You Lied!!!. You said you got a new part... I had to look at the picture several times (I was in shock). There are no new parts there :P

 

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Tue Jan 03, 2012 6:42 pm 
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Ride: EB2 Ghia,Mighty Boy,Eb1 Xr8 5spd

Location: ** In the Shed! **
VIC, Australia

{USERNAME} wrote:
{USERNAME} wrote:
Is it the washer reservoir?


Winner!

Details to come.

Cheers
BenJ


Nice, I can't wait to see. Would be good to hide it outta the way, it's a mod I'm very interested in the details of!

Cheers

ToranaGuy

 

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Tue Jan 03, 2012 10:49 pm 
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Ride: EB1 Fairmont Ghia T5 Wagon

Location: Seven Hills, Sydney
NSW, Australia

BA Washer Bottle + BA XR Bar Grille Mesh

BA Washer Bottle

I purchased this BA Wagon Washer bottle quite some time ago, well before the LPG Injection Kit was on the cards, with the intent of just removing the factory bottle from the standard location.

Image

Early last year after returning from QLD with a now 'modified' BA XT Bar I mocked up the BA washer bottle. However, I got as far as working out the BA washer bottle was not going to fit due to the design and fabrication of the current front bar. The std EB bar was still present taking up the space I needed.

Image

In the above photo you can see the round hole behind the indicator. This is the location the BA washer bottle neck would go through, but not without some use of the dremel and a cutting disk.

So yesterday I got motivated to finish the job off. The new BA XR bar had twice as much room, and I only had to consider the back of the driving light. Well so I thought until I tried to make it fit again.

Also in the above photo if you look carefully, you can see the Charcoal Canister hanging along the chassis rail. In the EA and EB1 falcons this is where they are located. And of course it was in the way. I recalled that the later Falcons had the Charcoal Canister mounted up much higher and a quick inspection of the ED Ghia proved I was correct.

A hour later, after much trial and error I had the later model setup bolted in and hooked up. I was able to ditch a quite large breather hose from the EB1 type and the routing of the ED piping is much neater, so a win was had all round.

Image

I also took the opportunity to install the plastic wheel arch guard liner from the ED.

Image

I then worked on making up some brackets to hold the washer bottle in place. I used the some of the cheap bracket strips from Bunnings and was able to locate the bottle firmly in place.

Image

Image

I had to watch several items for clearance issues including the Air Box, the back of the passenger indicator, and the back of the BA XR driving light, as well as the BA XR bar itself. The height of the filler also required consideration.

Image

Image

Image

Once all bolted together again this is the result

Image

Image

Just need to do something about the 'YELLOW'.

Another hour or two was then spent on making it all functional, and I was able to fabricate a plug in extension loom for both the washer motors (a wagon has two) and an extension for the yet to be added low washer bottle sensor. I also had enough hoses and connectors for the washers to be connected.


BA XR Bar Grille Mesh

Seeing as I already had the front bar off the car, I also took the opportunity to fit this mesh I previously bought.

Image

Some quick measuring and some fast dremel action had things trimmed down to size and attached in no time.

Image

Quite happy with the result. The front looks finished now.

Image

Image

Cheers
BenJ

 

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Tue Jan 03, 2012 11:17 pm 
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Very neat result on both accounts.

Would the ABS gear be in the way of the washer bottle for later models?

 

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Tue Jan 03, 2012 11:18 pm 
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{USERNAME} wrote:
Very neat result on both accounts.

Would the ABS gear be in the way for later models?


Definitely! It wouldn't fit.

Cheers
BenJ

 

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Tue Jan 03, 2012 11:23 pm 
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So it's a BA bottle! Nice work Ben, I think I need to put this on my list, it's very big WIN!

Cheers

ToranaGuy

 

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Wed Jan 04, 2012 8:02 am 
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Image

Car looks so happy in this pic!
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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Wed Jan 04, 2012 10:47 am 
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that idea is stolen now. im gona do it soon

 

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soon to get: AU diff, upc 330mm brakes, Vapor LPG injection.

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Wed Jan 04, 2012 11:05 am 
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Nice work BenJ, I think the mesh finishes off the front bar nicely!

 

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Wed Jan 04, 2012 1:12 pm 
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can you pull the back of the bumper up closer to the guard/wheel arch. it seems to be lower there.
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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Wed Jan 04, 2012 4:30 pm 
Getting Side Ways
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Posts: 5503

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Gallery: 11 images

Ride: EB1 Fairmont Ghia T5 Wagon

Location: Seven Hills, Sydney
NSW, Australia

{USERNAME} wrote:
can you pull the back of the bumper up closer to the guard/wheel arch. it seems to be lower there.


The factory bracket keeps falling out so I am currently using cable ties to hold it in place.

Something to address later.

Cheers
BenJ

 

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My respect and thanks go to - snap0964, Paulmac, SWC and MRE-50L

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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Sun Jan 08, 2012 9:02 pm 
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Fibersports.
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 Post subject: Re: BenJ's EB T5 Ghia Wagon + DOHC Install Progress
Posted: Sun Jan 08, 2012 9:25 pm 
Getting Side Ways
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Ride: EB1 Fairmont Ghia T5 Wagon

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NSW, Australia

{USERNAME} wrote:
Fibersports.


What he said.

I actually found it on eBay and purchased it that way.

Fibersports didn't list it on their direct website though.

Cheers
BenJ

 

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My respect and thanks go to - snap0964, Paulmac, SWC and MRE-50L

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