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BenJ's EB DOHC T5 Ghia Wagon 

 

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Posted: Sat Jan 10, 2009 10:39 pm 
Getting Side Ways
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Ride: DENTED UP OLD AUT WAGON

Location: Wellington
New Zealand

Mate, I was laughing all the way. CAPS (if not used throughout a whole sentence) ain't really SHOUTING where I'm from. It's more STRONG EMPHASIS.


I don't have a weird sense of humour. YOU TAKE THAT BACK. Back I say. Woooaaahh... Stop there now. Not that far back...

Bugger.

Please refer all abuse, silly comment or other material of a nature not relevant to BENJ wagon........... >>>
http://www.fordmods.com/forums/viewtopi ... 80&start=0

Last edited by fiend on Sat Jan 10, 2009 10:53 pm, edited 1 time in total.

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Posted: Sat Jan 10, 2009 10:43 pm 
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fiend wrote:
Mate, I was laughing all the way. CAPS (if not used throughout a whole sentence) ain't really SHOUTING where I'm from. It's more STRONG EMPHASIS.


I don't have a weird sense of humour. YOU TAKE THAT BACK. Back I say. Woooaaahh... Stop there now. Not that far back...

Bugger.


Mate your a clown i wont take it back lol
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Posted: Sun Jan 11, 2009 9:36 am 
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Ride: BF3 Egas wag SY AWD Terry Ghia

Location: Brookfield
VIC, Australia

AHHH of course, gas from the land of IMPCO.

Green heads and rockers are on AU LPG engines.

BenJ you are doing a marvelous job with this wagon.

The speed of progress is just awesome. 7 Y/O son has been getting crappy at me not spending enough time with him. He was happy helping with nuts and bolts on doors etc but once under the car/eningine it was too dangerous for him to be helping. I guess now the engine is in we can do more jobs together. I must upload the pictures and find the original thread I had on my rebuilding.

 

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Posted: Sun Jan 11, 2009 12:27 pm 
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Ride: BF3 Egas wag SY AWD Terry Ghia

Location: Brookfield
VIC, Australia

I used to hang around the garage with the stock-car champion over the road when i was a wee lad.

I guess that's where it all started. The problem with the kids helping everything takes 4 times as long.

 

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BF3 Egas XT Wagon
SY Territory Ghia AWD 6spA :))

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Posted: Sun Jan 11, 2009 6:56 pm 
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Ride: EB1 Fairmont Ghia T5 Wagon

Location: Seven Hills, Sydney
NSW, Australia

Well then fellas, I must be one of the lucky ones, as my son Luke, likes to help me work on the car. It is great to have company and an extra pair of hands or feet, especially when you are under the car with the wrong size ring spanner.

Anyone for RUST?

For those of you who have not delved into the world of metal oxidisation, a small word of warning. Do not poke around with a screwdriver without being prepared.

Luke and I headed down to see the marvelous, the fabulous, the extremely talented, Paulc - thanks again mate!!!!

The following is a small picture tutorial regarding RUST.

Left hand rear wheel arch, and dent.
Image

After poking with a screwdriver, and a being attacked with a grinder and a dremel, it looked like this. The dent has also been pulled out with the assistance of a drill, and a small dent puller.
Image

Then the rust convertor was applied.
Image

After that had done its work, fibreglass bog filler is liberally spread around.
Image

It is sanded to shape, then a skim layer of bog is applied and sanded back.
Image

The next stages are for me to sand some more with wet and dry, then apply some primer so it is protected until next week when we tackle this.
Image

Some things just cannot be bogged up.

We went out to see Racedirector who is stripping his EL Wagon. As it is going to be scrapped, RD kindly donated the dog legs which are in great condition. Thanks RD!!

Paulc also did the right side. Some progress shots.
Image
Image
Image
It also needs a replacement dog leg.
Image

Paulc had also made some additional progress on the bonnet, and has applied fibreglass bog along the weld joins. I sat the bonnet vents in to ensure there was adequate clearance underneath.

Image
Image

All in all, a very productive day.

And my thanks also go out to MrsC for the great lunch.

BenJ

 

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BenJ's EB T5 DOHC Ghia Wagon - Current Ride
BenJ's EB GL Sedan - Previous Ride
My respect and thanks go to - snap0964, Paulmac, SWC and MRE-50L

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Posted: Sun Jan 11, 2009 7:23 pm 
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Ride: EFII 5.8 NOS TerroristGhia

Power: 274 rwkw

Location: Sydney Australia
NSW, Australia

So you to have been playing with rust/dent as well. I have just about finished the Blue car for the left rear quarter where i hit the house, and have even started paint. Yoy will be impressed benny
As i am with the progress on the wagon.
Cheers
Brett

 

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The TerrosistGhia, EF Ghia 351 EFI 5 Speed.
Millennium Falcon, Sleeper EL DOHC 6 Speed Manual EFI LPG
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Posted: Sun Jan 11, 2009 7:30 pm 
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Geeze mate when you said you needed to get rid of some rust I had no idea you had a serious rust problem like that in the mighty wagon, Looks like you have it all under control though.

The bonnet looks like its come another step forward too.

very impressed with Paulc's work it gives me ideas for my lane when it becomes a fulltime project car after i get my ute, I think the X series bonnet vents look better than the E series ones anyway!

Cant wait to see the bonnet on the wagon.

Cheers

Josh
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Posted: Sun Jan 11, 2009 10:20 pm 
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Ride: NC II Fairlane

Location: morayfield
NSW, Australia

looking good ben

 

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Posted: Mon Jan 12, 2009 8:40 am 
Getting Side Ways
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Ride: DENTED UP OLD AUT WAGON

Location: Wellington
New Zealand

That rust in front of wheel rear wheel arch is normal in wagons. I have done exactly the same repair to my right, and the left has been replaced from petrol cap to back door sill... (Obviously I could have just done the rusty patches if it wasn't for Asian driver influence)...

Whatever.

BENJ - You may have read my rantings before, but you should remove the plastic bits above the rusty area and all the trim at bottom of rear side window above filler cap. Note how all the original rubber seals have perished to nothing.

Another way of checking is to take the boot lining out so you can see the inside of the wheel arch from the boot and put the hose on the window. Watch the water run in!

Another thing is if you take out the roof lining and pour rust converter into the frame above doors, you'll be amazed where it comes out and gets to. I found water getting in ABOVE the doors where there is a 0.5mm gap in a seam! Use a small mirror with roof lining removed and check for rust in the creases about four inches forward of the pillar behind rear seat passengers... If there's no rust staining (or, judging by the state of your wheel arch it could be flaking and bubbling by now) I'll eat my hat or something else unpleasant.

I guess you old box car lovers don't have the rubber strip that runs the whole way along outer door sills from front guard to rear wheel arch? These things seem to stop the sill rust a little.

Mind you, you're miles away from the ocean now - where did the car spend most of its life?

I know, you've seen it before....Image
But, others may not of....Image



Sorry about the thread hijack (usual Fiendish disclaimer applicable...)
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Posted: Mon Jan 12, 2009 8:46 am 
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Ride: AU XR8

Location: a shit suburb in sydney
NSW, Australia

well mate good to see the cancer is being removed.. :lol:
its the one thing i always dred with cars...

and the bonnet is looking sweet...
it looks like it will be ready soon :)
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Posted: Mon Jan 12, 2009 10:43 am 
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Ride: ed

Location: Mooroolbark
VIC, Australia

its all looking great. whats the plans after the bonnet tho?

 

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94 White ED Wagon
eaton M112 supercharger, lowered a tad, extractors, 2.5" exhaust, T5 , custom SureCam supercharger cam, 3.45 lokka, 2 piece tailshaft, poyair bags in the back, TSS front Skirt, Sprint skirts, XR wagon spoiler.
soon to get: AU diff, upc 330mm brakes, Vapor LPG injection.

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Posted: Mon Jan 12, 2009 11:19 pm 
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Ride: 98 EL Futura

Power: 199 rwkw

Location: Lilydale
VIC, Australia

BenJ wrote:
UPDATE!!!!

Yes, the EL engine is now in the Wagon.

We started this morning at about 8.30, and had it out sitting on the concrete shortly after.

The swapping of the Log Manifold and T5 was smooth sailing. Troyman dropped around at my request, as I had forgotten to buy another spigot bearing, so we went for a short excursion to Bursons.

I also got an engine mount, as funnily enough, both engine mounts were broken.

Before we ducked out, I sanded and painted the ED water pipes.

The engine was reinstalled early afternoon and the rest of the day was spent piecing it all back together.

Oh, and I connected the gearbox wiring to the neutral switch, so the wagon can not start in gear.

Then it was time to turn it over and see if it would run.

YES!!!! CRAP!!!!!!!!!!

CLANG CLANG CLANG CLANG CLANG

%&*()#%&#$@)&$@)*@#$#@% Not AGAIN Yes AGAIN

It would seem that when I put the EL engine down on the ground with a brick under the back so keep it level, the sump pushed up ever so slightly so that now the BLOODY CRANKSHAFT WAS HITTING THE SUMP!!!! AGAIN!!!!

Seems this engine has to have its say before performing better than it should.

The fix this time involved the strategic placement of a long 1/2 extension bar up the side of the sump between it and the gearbox support leg, and then whacking the s**t out of with my 4 pound hammer. This action pushed the side of the sump inwards and the bottom of it downwards, creating the needed clearance and a fabulous lack of CLANG .


Took the wagon for a run, and I am quite surprised at how much better it goes than the ED engine. I wouldn't expect the addtion of extractors to make that much difference. So as Paulmac has suggested, this EL engine must be a Wednesday engine, and is just a good one. I think he must be right.

No pics for now, but I will get some tomorrow.

Cheers
BenJ


I love watching your build threads, you tend to get stuff done very quick, it makes me feel lazy about doing my car up lol. Your EL engine runs good because its a hybrid lol, AU internals, they tend to rev more freely and rev up quicker and smoother.

 

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EL Futura: CVE head, Wolf V500, ICE Ignition and Coil, 36lb injectors, Walbro 255lb, Paci comps, 3" exhaust, T5, Harrop Truetrac with 3.9s. Now with 198.9rwkw, (~185rwkw and 13.80 @99.1mph) with more power to come

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Posted: Tue Jan 13, 2009 3:44 am 
Getting Side Ways
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Ride: NF Fairlane

Location: Brisbane
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BenJ wrote:
I also modded the Fairlane Cluster so that when LPG is selected the word 'ECONOMY' lights up in the LCD screen.


:lol: :lol: :lol: Love your work mate - Love your work lol
That's GOLD!!!

Look forward to seeing more updates

 

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Posted: Tue Jan 13, 2009 8:53 am 
Getting Side Ways
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Joined: 20th May 2005

Gallery: 11 images

Ride: EB1 Fairmont Ghia T5 Wagon

Location: Seven Hills, Sydney
NSW, Australia

GeZza200 wrote:
I love watching your build threads, you tend to get stuff done very quick, it makes me feel lazy about doing my car up lol. Your EL engine runs good because its a hybrid lol, AU internals, they tend to rev more freely and rev up quicker and smoother.


Thanks Mate.

Actually, my EL Engine is not a hybrid. It is a December 97 build, and the engine number identifies it as a normal EL block. The rocker cover will be coming off soon as the gasket needs replacing, so I will be able to check the head then.

TickXR wrote:
Love your work mate - Love your work lol
That's GOLD!!!

Look forward to seeing more updates


I thought is was rather appropriate LOL

Keep watching this space.

BenJ

 

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BenJ's EB T5 DOHC Ghia Wagon - Current Ride
BenJ's EB GL Sedan - Previous Ride
My respect and thanks go to - snap0964, Paulmac, SWC and MRE-50L

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Posted: Tue Jan 13, 2009 10:12 am 
Getting Side Ways
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Age: 36

Posts: 2563

Joined: 19th Feb 2007

Gallery: 21 images

Ride: 98 EL Futura

Power: 199 rwkw

Location: Lilydale
VIC, Australia

ok i thought the 96DA was the Hybrid, mine had 95DA on the head and 96DA on the block and i have the AU guts inside.

 

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EL Futura: CVE head, Wolf V500, ICE Ignition and Coil, 36lb injectors, Walbro 255lb, Paci comps, 3" exhaust, T5, Harrop Truetrac with 3.9s. Now with 198.9rwkw, (~185rwkw and 13.80 @99.1mph) with more power to come

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