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Chris's Turbo EF Rebuild Log 

 

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 Post subject: Re: Chris's EF turbo REMOVAL
Posted: Fri Jul 23, 2010 9:53 pm 
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i still dont see the reason behind calling it a turbo EF rebuild when you removed the turbo setup.

i dont know why people want shiny welsh plugs, i just paint over mine. and i dont believe people when they say "so you can check on the plugs for damage/corrosion" but i have never seen anyone check them... i cant even see mine with the stock exhaust manifold on

 

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 Post subject: Re: Chris's Turbo EF Rebuild Log
Posted: Fri Jul 23, 2010 11:02 pm 
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Jesus huggy,,,, i havent removed the turbo setup ,im going to run it stock untill i rebuild the turbo and aquire appropriate parts

and i had no desire to have or to not have "Shiney" Welsh plugs i had just popped them out because im looking to get new ones and then the block got painted lol


to rebuild the turbo im looking at 1k, ill either do that or purchase a new t4

At the moment im working on headgasket size for compression issues for when i do run the turbo

 

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Crank Assembly balanced, HV oil pump, ACL Trimetal bearings, "1 extra oil clearance taking to around 0.0650-0.0700 on mains and big ends, Moly rings,, Xr6 Cam, POD ( Possibly oversize injectors), Block, Head, Timing cover, belt idler, Alternator,painted in ford light blue

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 Post subject: Re: Chris's Turbo EF Rebuild Log
Posted: Fri Jul 23, 2010 11:05 pm 
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Shifteh wrote:
dont know yet how come


Are you working? If not then come to moonah, have a look at the fairmont dash. and maybe after go and pull the engine and gearbox out of your car.

 

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 Post subject: Re: Chris's Turbo EF Rebuild Log
Posted: Fri Jul 23, 2010 11:40 pm 
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ok lol see what happanes, does dennis have an erngine crane

 

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Crank Assembly balanced, HV oil pump, ACL Trimetal bearings, "1 extra oil clearance taking to around 0.0650-0.0700 on mains and big ends, Moly rings,, Xr6 Cam, POD ( Possibly oversize injectors), Block, Head, Timing cover, belt idler, Alternator,painted in ford light blue

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 Post subject: Re: Chris's Turbo EF Rebuild Log
Posted: Fri Jul 23, 2010 11:44 pm 
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Not that I know of. He used an over head (obviously) I-beam that run the length of his place.

We could manage if we unbolt the block from the gearbox and remove that first, then the box..

 

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 Post subject: Re: Chris's Turbo EF Rebuild Log
Posted: Sat Jul 24, 2010 12:08 am 
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lukey1990 wrote:
Not that I know of. He used an over head (obviously) I-beam that run the length of his place.

We could manage if we unbolt the block from the gearbox and remove that first, then the box..


you do remember the fun we had lifting my old block onto your ute? :P that was 4 people dunno how 2 will go lifting it out of a engine bay unless one of you is secretly super man then your all set :lol:

 

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 Post subject: Re: Chris's Turbo EF Rebuild Log
Posted: Sat Jul 24, 2010 12:23 am 
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That's ok, we'll just get some hairy men to help :lol:

Lifting it will be a bit of a b**ch, but do-able.. Just have to be careful not to drop it on the radiator support 8-)

 

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 Post subject: Re: Chris's Turbo EF Rebuild Log
Posted: Sat Jul 24, 2010 12:34 am 
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lukey1990 wrote:
That's ok, we'll just get some hairy men to help :lol:

Lifting it will be a bit of a b**ch, but do-able.. Just have to be careful not to drop it on the radiator support 8-)


hahaha i still remember that :lol:

thought he was going to hire a crane?

seeing as its the old motor just cut it into sections and take it out piece by piece.... :lol:

 

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 Post subject: Re: Chris's Turbo EF Rebuild Log
Posted: Sat Jul 24, 2010 12:45 am 
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Yeah just get an old hack saw and cut it into small pieces, shouldn't take long :)

 

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 Post subject: Re: Chris's Turbo EF Rebuild Log
Posted: Sat Jul 24, 2010 12:47 am 
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lukey1990 wrote:
Yeah just get an old hack saw and cut it into small pieces, shouldn't take long :)


i think a grinder would be a better idea :P

 

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 Post subject: Re: Chris's Turbo EF Rebuild Log
Posted: Sat Jul 24, 2010 12:53 am 
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Yeah I reckon too. But hitting oil wouldn't be great, which means you need to undo a single bolt :shock:

 

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 Post subject: Re: Chris's Turbo EF Rebuild Log
Posted: Sat Jul 24, 2010 1:29 am 
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i was on the way to the docs today down sandybay and i saw an unsual sight

its like a lawnmower powerd bike thats been made into a chopper.
Its not that thats unusual, its the guy riding it is dressed like nazi german soldier

Image



and More Pics of progress
Image
Image
Image
Image
Image

 

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Crank Assembly balanced, HV oil pump, ACL Trimetal bearings, "1 extra oil clearance taking to around 0.0650-0.0700 on mains and big ends, Moly rings,, Xr6 Cam, POD ( Possibly oversize injectors), Block, Head, Timing cover, belt idler, Alternator,painted in ford light blue

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 Post subject: Re: Chris's Turbo EF Rebuild Log
Posted: Sat Jul 24, 2010 1:46 am 
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That guy is funny as hell.

What made you paint the head? I love the look of the head and rocker cover being bare metal. When they're clean they look really good, if they're polished a bit they look a million dollars :D

 

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 Post subject: Re: Chris's Turbo EF Rebuild Log
Posted: Sat Jul 24, 2010 1:55 am 
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That dude on the bike looks bad a**! I want Stahlhelm to wear when I'm on my bike!

I can understand not fitting the turbo gear until the turbo is rebuilt. Why risk a freshly rebuilt engine to a suspect turbo? Blades can chip off and do lots of damage! About $1k sounds about right for a rebuild, my T04b cost a few bucks under $1k, that was 2 years ago i think, anyway, it's been a while since it was rebuilt.

I like shiny welsh plugs, i think it helps to add size & volume to the block, instead of just painting over them. I reckon brass welsh plugs look good on a block that is done in ford blue, like my mighty boy's F8b engine. On my Ghia i6, with the extractors you can see the welsh plugs, but on the intake side, you have to be under the car & looking up under the manifold to see them, so that side doesn't really matter much.

Cheers

ToranaGuy

 

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 Post subject: Re: Chris's Turbo EF Rebuild Log
Posted: Sat Jul 24, 2010 2:57 am 
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im going to get the rocker professionally polished , and maby the top section of the intake plenium/ bottom half ford blue

 

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Crank Assembly balanced, HV oil pump, ACL Trimetal bearings, "1 extra oil clearance taking to around 0.0650-0.0700 on mains and big ends, Moly rings,, Xr6 Cam, POD ( Possibly oversize injectors), Block, Head, Timing cover, belt idler, Alternator,painted in ford light blue

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