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coreys el xr6 turbo 

 

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 Post subject: Re: coreys el xr6 turbo + t56 build
Posted: Mon Aug 13, 2012 11:20 pm 
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Age: 32

Posts: 3399

Joined: 10th Jan 2010

Gallery: 8 images

Ride: EL XR6

Location: albion park, wollongong
NSW, Australia

Had to shorten the centre of the offset lever .
I cut it in half and moved the centre of the hole in 15 mm .
Now have to weld it back together. Anyone know how to weld forged steel with a tig ?

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El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: coreys el xr6 turbo + t56 build
Posted: Mon Aug 13, 2012 11:24 pm 
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Age: 32

Posts: 3399

Joined: 10th Jan 2010

Gallery: 8 images

Ride: EL XR6

Location: albion park, wollongong
NSW, Australia

Reason I did it is because the ls1 shifter hangs over the back of the box , the shifter I used is from a camaro. So I would off needed a camaro offset lever . The one I modified was a gto offset lever

 

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El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: coreys el xr6 turbo + t56 build
Posted: Wed Aug 15, 2012 6:38 pm 
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Age: 32

Posts: 3399

Joined: 10th Jan 2010

Gallery: 8 images

Ride: EL XR6

Location: albion park, wollongong
NSW, Australia

i flipped the manifold and most bolts line up, didnt have time to check the rest.

will have to spin the core around, and get a longer drain.

turbo sits pretty close to the rocker cover, id like to have the comp wheel facing down but it hits the rocker cover, im thinking ill extend the turbo flange .

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_________________

El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: coreys el xr6 turbo + t56 build
Posted: Wed Aug 15, 2012 6:41 pm 
Getting Side Ways
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Age: 32

Posts: 3399

Joined: 10th Jan 2010

Gallery: 8 images

Ride: EL XR6

Location: albion park, wollongong
NSW, Australia

looking at the comp wheel it looks like i cant have it facing down, just if the outlet was on the other side, i need a left handed comp housing lol

 

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El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Post subject: Re: coreys el xr6 turbo + t56 build
Posted: Wed Aug 15, 2012 7:20 pm 
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Age: 41

Posts: 2637

Joined: 5th Nov 2004

Ride: EL TURBO GHIA

Power: 372 rwkw

Location: penrith
NSW, Australia

you could just use a 90 degree bend off it in that position . or make up a spacer to bring the turbo further out

 

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HMMMM BOOST !!!


ED fairmont R.I.P

STREET FORDS FEATURE CAR ISSUE 42

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 Post subject: Re: coreys el xr6 turbo + t56 build
Posted: Wed Aug 15, 2012 7:44 pm 
Getting Side Ways
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Age: 32

Posts: 3399

Joined: 10th Jan 2010

Gallery: 8 images

Ride: EL XR6

Location: albion park, wollongong
NSW, Australia

[quote="TURBO_GHIA"]you could just use a 90 degree bend off it in that position . or make up a spacer to bring the turbo further out[/quot


I had a 90 degree bend but I wanted it bit lower so it clears the intake

I'll definitely need a spacer plate or modify the manifold as I didn't tighten it up and now it's tight the comp housing hits the rocker cover and only points up

 

_________________

El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Profile  
 
 
 Post subject: Re: coreys el xr6 turbo + t56 build
Posted: Wed Aug 15, 2012 10:50 pm 
Getting Side Ways
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Age: 32

Posts: 3399

Joined: 10th Jan 2010

Gallery: 8 images

Ride: EL XR6

Location: albion park, wollongong
NSW, Australia

ill need a 40 mm spacer. , ill weld it to the existing flange and tap holes in it.

 

_________________

El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Profile  
 
 
 Post subject: Re: coreys el xr6 turbo + t56 build
Posted: Wed Aug 15, 2012 11:13 pm 
Getting Side Ways
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Age: 41

Posts: 2637

Joined: 5th Nov 2004

Ride: EL TURBO GHIA

Power: 372 rwkw

Location: penrith
NSW, Australia

what about this , and block the wastegate port off

http://www.ebay.com.au/itm/T3-T35-T38-G ... 4d03267c49

 

_________________

HMMMM BOOST !!!


ED fairmont R.I.P

STREET FORDS FEATURE CAR ISSUE 42

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 Post subject: Re: coreys el xr6 turbo + t56 build
Posted: Wed Aug 15, 2012 11:20 pm 
Getting Side Ways
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User avatar

Age: 41

Posts: 2637

Joined: 5th Nov 2004

Ride: EL TURBO GHIA

Power: 372 rwkw

Location: penrith
NSW, Australia

if your turbo is T3 flange , buy a gasket like this . there really thick and ive found they work the best

http://www.ebay.com.au/itm/QUALITY-THIC ... 231f662189

 

_________________

HMMMM BOOST !!!


ED fairmont R.I.P

STREET FORDS FEATURE CAR ISSUE 42

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 Post subject: Re: coreys el xr6 turbo + t56 build
Posted: Wed Aug 15, 2012 11:28 pm 
Getting Side Ways
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Age: 32

Posts: 3399

Joined: 10th Jan 2010

Gallery: 8 images

Ride: EL XR6

Location: albion park, wollongong
NSW, Australia

{USERNAME} wrote:
what about this , and block the wastegate port off

http://www.ebay.com.au/itm/T3-T35-T38-G ... 4d03267c49



that would be perfect, except the wastegate flange is 2 bolt where as mine is a v band clamp.

my turbo has a t4 flange. should be able to weld on a the new one .
ill have to figure out if the wastegate will foul on anything, probably on the dump pipe but i can bend it to suit .

 

_________________

El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

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 Profile  
 
 
 Post subject: Re: coreys el xr6 turbo + t56 build
Posted: Wed Aug 15, 2012 11:33 pm 
Getting Side Ways
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Age: 32

Posts: 3399

Joined: 10th Jan 2010

Gallery: 8 images

Ride: EL XR6

Location: albion park, wollongong
NSW, Australia

or i might cut the flange off and get some 3mm x 50mm stainless flat bar to extend it .

 

_________________

El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

Top
 Profile  
 
 
 Post subject: Re: coreys el xr6 turbo + t56 build
Posted: Fri Aug 17, 2012 1:22 am 
Getting Side Ways
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Age: 32

Posts: 3399

Joined: 10th Jan 2010

Gallery: 8 images

Ride: EL XR6

Location: albion park, wollongong
NSW, Australia

After doing some research I've discovered that a 2004 mustang 11" clutch has a bolt circle hole ( yank terminology) of 12-3/8 or 12.375" , which is equal to 314.xx mm .
I measured my flywheel is it has the exact bolt hole circle . :D also has 6
Not sure what the pcd is but i can drill new holes or make ones bigger . So this mustang clutch should fit. As long as I stay on the bolt hole circle , it will stay balanced
I'm going with a stage 2 organic rated to 510 hp / 487 foot pounds,
I could go with a multi friction but driveabilty would be zero lol

Its only going to set me back $400 from the states


http://pages.ebay.com/link/?nav=item.vi ... 0964592444

Also welded my offset lever together

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Made a turbo flange

Image

 

_________________

El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

Top
 Profile  
 
 
 Post subject: Re: coreys el xr6 turbo + t56 build
Posted: Fri Aug 17, 2012 6:48 pm 
Getting Side Ways
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User avatar

Age: 32

Posts: 3399

Joined: 10th Jan 2010

Gallery: 8 images

Ride: EL XR6

Location: albion park, wollongong
NSW, Australia

the offset lever worked great , selects all gears, just need to weld on a tab so it hits the reverse lockout solenoid, reverse and 5th are very close to each other, hate to go into reverse instead of 5th.

ill be chopping off the gear stick and welding or bolting on my one so i can use my gearknob.

 

_________________

El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

Top
 Profile  
 
 
 Post subject: Re: coreys el xr6 turbo + t56 build
Posted: Sat Aug 18, 2012 6:51 am 
Getting Side Ways
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Age: 32

Posts: 3399

Joined: 10th Jan 2010

Gallery: 8 images

Ride: EL XR6

Location: albion park, wollongong
NSW, Australia

I found out the pcd of the mustang clutch , it's 6-5/16" which is 160.xx mm very close to my measurement on.the flywheel which was 157 mm. So the mustang clutch is going to fit straight on .

Sent seller a message on postage and its $149 not $228.

So it's going to cost me $193.30 + 149 = 342.30, not bad for a clutch that is said to hold 510 hp . See how it goes .

 

_________________

El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

Top
 Profile  
 
 
 Post subject: Re: coreys el xr6 turbo + t56 build
Posted: Sat Aug 18, 2012 6:32 pm 
Getting Side Ways
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Age: 32

Posts: 3399

Joined: 10th Jan 2010

Gallery: 8 images

Ride: EL XR6

Location: albion park, wollongong
NSW, Australia

modified the manifols so the turbo is now high mount and clears the rocker cover.

wasnt too keen on cutting off the old flange because it has a lot of welds holding it on, so i stead i welded the flange i made to the existing flange but had it on a angle.

then i cut out 3mm stainless plate to fill the gaps, welded it all on the inside and its strong as, also found a crack on the outside of the manifold which il weld up.

i put a few tacks as you can see in the pic but ill grind them flat and use the tig to tack it .

Image
Image
Image

 

_________________

El XR6 Turbo
Dark Agents,Sunroof, bilstein shocks, 6000k HIDS, 329 mm slotted rotors, twin pot calipers , Climate Control, GarrettT04 turbo,log manifold, crow turbo cam, microtech lt10c, 42lb injectors , 044, surge tank , T56 , rebuilt bottom end , alloy plenum .

Aiming for 300 rwkw

Top
 Profile  
 
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