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Jarrod's EFXR rebuild 

 

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 Post subject: Re: Jarrod's EF XR engine rebuild, lots of pics
Posted: Sat May 14, 2011 8:30 pm 
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Location: Wyong
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Rebuild 10.jpg

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75 XB hardtop, factory 351-4speed 9 inch 81000 genuine km's

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 Post subject: Re: Jarrod's EF XR engine rebuild, lots of pics
Posted: Sat May 14, 2011 8:32 pm 
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Ride: EF SERIES 2 XR6

Location: Wyong
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Rebuild 15.jpg

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Rebuild 16.jpg

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Rebuild 17.jpg

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Rebuild 18.jpg


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 Post subject: Re: Jarrod's EF XR engine rebuild, lots of pics
Posted: Sat May 14, 2011 8:36 pm 
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Ride: EF SERIES 2 XR6

Location: Wyong
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4X4 XR6 8-)
Attachment:
Rebuild 19.jpg

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Rebuild 20.jpg

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Rebuild 21.jpg


It had one heel of a chain rattle before i started pulling it down, so far i found a broken chain guide and the timing cover is also missing a chunk
Attachment:
Chain.jpg


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96 EF XR6 Factory 5 sp, currently in the middle of building a new motor
75 XB hardtop, factory 351-4speed 9 inch 81000 genuine km's

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 Post subject: Re: Jarrod's EF XR engine rebuild, lots of pics
Posted: Sat May 14, 2011 8:38 pm 
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Ride: EF SERIES 2 XR6

Location: Wyong
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Ran out of daylight so we should finish pulling the motor down tomoro.

as it sits in the garage now :D
Attachment:
Rebuild 22.jpg

Attachment:
Rebuild 23.jpg


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96 EF XR6 Factory 5 sp, currently in the middle of building a new motor
75 XB hardtop, factory 351-4speed 9 inch 81000 genuine km's

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 Post subject: Re: Jarrod's EF XR engine rebuild, lots of pics
Posted: Sun May 15, 2011 10:31 pm 
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Got stuck into it again this moring, almost just a bare block now :) Also found a chunk a chain guide in the sump to :roll:

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96 EF XR6 Factory 5 sp, currently in the middle of building a new motor
75 XB hardtop, factory 351-4speed 9 inch 81000 genuine km's

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 Post subject: Re: Jarrod's EF XR engine rebuild, lots of pics
Posted: Sun May 15, 2011 10:34 pm 
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75 XB hardtop, factory 351-4speed 9 inch 81000 genuine km's

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 Post subject: Re: Jarrod's EF XR engine rebuild, lots of pics
Posted: Sun May 15, 2011 10:36 pm 
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reb 13.jpg

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75 XB hardtop, factory 351-4speed 9 inch 81000 genuine km's

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 Post subject: Re: Jarrod's EF XR engine rebuild, lots of pics
Posted: Sun May 15, 2011 10:40 pm 
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reb 17.jpg


And whats left of the engine at this stage, i dont think anything more will happen until next weekend as i dont get alot of time during the week.

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reb 18.jpg

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96 EF XR6 Factory 5 sp, currently in the middle of building a new motor
75 XB hardtop, factory 351-4speed 9 inch 81000 genuine km's

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 Post subject: Re: EF XR engine rebuild, engine now out and pulled down
Posted: Mon May 16, 2011 12:01 am 
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Ok the plan for next w/e will be to at the very least try and get the thread issue in the crank sorted and really have a good crack at polishing the inlet manifold, if i can manage to find the patience lol :roll:

 

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96 EF XR6 Factory 5 sp, currently in the middle of building a new motor
75 XB hardtop, factory 351-4speed 9 inch 81000 genuine km's

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 Post subject: Re: EF XR engine rebuild, engine now out and pulled down
Posted: Mon May 16, 2011 12:32 pm 
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The peice of chain guide where i found it in the sump, i dont even want to know where the peices of timing cover ended up :lol:

Attachment:
chain guide.jpg


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75 XB hardtop, factory 351-4speed 9 inch 81000 genuine km's

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 Post subject: Re: EFXR engine rebuild,Head ported polished, and new extractors
Posted: Mon Aug 01, 2011 9:30 pm 
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ok ive been pretty lazy lately but i did pick a my head today wich is now ported and polished and also my pacey extractors which are port matched to the head and ceramic coated :D
Attachment:
head 1.jpg

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head 2.jpg

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head 3.jpg

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head 4.jpg


flow chart showing exhaust and inlet flow before and after porting
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Flow chart.jpg


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96 EF XR6 Factory 5 sp, currently in the middle of building a new motor
75 XB hardtop, factory 351-4speed 9 inch 81000 genuine km's

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 Post subject: Re: EFXR engine rebuild,Head ported polished, and new extractors
Posted: Mon Aug 01, 2011 9:34 pm 
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Extractors 8-)
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Extractor 1.jpg

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Exctractor 2.jpg


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96 EF XR6 Factory 5 sp, currently in the middle of building a new motor
75 XB hardtop, factory 351-4speed 9 inch 81000 genuine km's

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 Post subject: Re: EFXR engine rebuild,Head ported polished, and new extractors
Posted: Mon Aug 01, 2011 10:18 pm 
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75 XB hardtop, factory 351-4speed 9 inch 81000 genuine km's

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 Post subject: Re: EF XR engine rebuild, engine now out and pulled down
Posted: Mon Aug 01, 2011 10:48 pm 
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{USERNAME} wrote:
Ok the plan for next w/e will be to at the very least try and get the thread issue in the crank sorted and really have a good crack at polishing the inlet manifold, if i can manage to find the patience lol :roll:


i pulled my harmonic balancer off and didnt use the right puller tool and damaged the thread halfway through. used a 14mm 1.25 pitch tap and it came up a beaut. but then again while you have urs stripped u should helicoil it if u can
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 Post subject: Re: EFXR engine rebuild,Head ported polished, and new extractors
Posted: Mon Aug 01, 2011 11:36 pm 
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Looks like its coming along well.
Should come cruising once your done and test it all out :D

 

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1996 EF Futura factory manual
Fully rebuilt engine,Decked, Honed, Bored, Tolerences spot on, Wade 1673, Extractors, 2.5" zorst, 3" CAI, High flow filter, Exedy sports tuff clutch, Chiptorque tune.
Future Mods: A mortgage...

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